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| Type: | Rolling Machine |
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Discover unmatched precision and unparalleled efficiency with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is engineered for excellence, allowing you to effortlessly bend iron, aluminum, and steel with impeccable accuracy. Whether you are rolling pipes, tubes, or forming intricate pressing patterns, this machine ensures superior performance and reliability for all your metalworking needs.
Introducing our Precision 4 Roll Hydraulic Plate Roller, the epitome of efficiency and precision for steel and aluminum sheet bending. Celebrated globally, this machine stands out as the fastest, safest, and most user-friendly plate roll available in its range. Boasting a fully hydraulic design with pre-bending capabilities, it handles rolls up to 6,000 mm in length and plate thicknesses up to 150 mm with unparalleled accuracy.
Innovative Design Features:
(1) The plate is introduced horizontally, eliminating the tilt required in three-roll double pinch systems.
(2) Immediate plate squaring against the back roll minimizes risks of mismatched end conditions.
(3) Space-efficient design requires clearance on only one side of the machine for plate introduction.
(4) Superior pre-bending reduces flat ends by clamping the roll, guiding edges to the precise tangent points of the top and bottom rolls.
(5) Efficient can rolling with only one position needed for each side bending roll.
(6) Complete cylinder finishing, including edge pre-bending, in a single pass within the machine's capacity.
* No pre-bending required for both ends before rolling the entire cylinder, unlike 3-roll machines.
* Eliminates the need to remove, turn, and re-insert the plate as required by 3-roll single pinch setups.
(7) Productivity and speed enhanced by 50-80%, surpassing any three-roll designs.
(8) Ideal for CNC operations, ensuring superior control and precision as the plate remains securely clamped between the top and bottom rolls throughout the process.
The Four Roll Design is Perfect For Clients Who:
1. Desire automated CNC operations with minimal reliance on operator expertise.
2. Seek consistent, high-quality rolled products.
3. Aim for higher productivity and increased profitability.
4. Demand impeccable accuracy and quality enhancements.
5. Require handling equipment for larger plates, prioritizing production efficiency and safety.
6. Are new to plate rolling, benefiting from the user-friendly interface and operation.
1. Built with an extremely robust structure, meticulously machined using CNC-controlled machinery for unmatched precision and durability.
2. Equipped with two powerful hydraulic motors, seamlessly coupled to planetary gear units, ensuring smooth and efficient rotation of the two central rolls.
3. Features hardened rolls that are both hardened and polished, providing superior strength and a flawless finish.
4. Comes with a separate control desk mounted on wheels, offering exceptional flexibility and ease of use.
5. Hydraulic shoulder opening, conveniently managed from the control desk for effortless operation.
6. Hydraulic lateral roll inclination designed for conical bending, directly adjustable from the control desk for precision work.
7. Integrated numerical control system, enabling automatic production for higher efficiency and consistency.
8. Rolls move on swing guides to minimize the flat part, enhancing the quality of the final product.
9. Versatile use for rolling tubes, tube segments, rounded boxes, ovals, or various other shapes, making it a multi-purpose tool.
10. Rolls rotate on high-resistance self-aligning bearings, ensuring smooth operation and long-lasting performance.
11. Advanced Rolls Cambering technology with variable cambering adjustments to prevent reel and barrel effects, significantly enhancing bending performance and precision.
(1) How long is the service life of your product?
The lifespan of our Precision 4 Roll Hydraulic Plate Roller largely depends on the operator's skill level, experience, and daily working hours. With appropriate maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine operates for 12 hours or more daily, it may impact its service life.
(2) What are the specific categories of your products?
We specialize in three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with prebending, and Hydraulic 4 Roller with prebending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines. We can handle thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we offer custom-built machines tailored to specific customer requirements, such as smaller rolling diameters and specialized applications including oil pipes, wind towers, and loaders.
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