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Type: | Rolling Machine |
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Experience unmatched precision and efficiency with our CNC 4 Roll Hydraulic Steel Plate Bending Machine! Engineered for superior performance, this Automatic Sheet Metal Roller Bender seamlessly bends iron, aluminum, and steel sheets with unparalleled accuracy. Whether you're rolling pipes, tubes, or forming intricate shapes, this machine delivers exceptional results, making your metalworking projects smoother and more productive. Invest in quality and innovation with our state-of-the-art bending rolls and pressing machine.
Introducing our state-of-the-art 4 Roll Hydraulic Plate Roller, designed to bend steel and aluminum sheets with unparalleled precision and efficiency. Globally recognized as the fastest, safest, and most precise plate roller in its range, this fully hydraulic machine includes advanced pre-bending features. Capable of handling rolls up to 6,000mm in length and plate thicknesses up to 150mm, it's engineered for superior performance.
This Advanced Design Offers The Following Exceptional Benefits:
(1) Horizontal plate introduction, eliminating the need for tilting as seen in three-roll double pinch systems.
(2) Immediate plate squaring against the back roll, minimizing the risk of mismatched ends.
(3) Space-saving operation, requiring room on only one side for plate introduction.
(4) Significantly reduced flat-ends due to advanced pre-bending, enabled by the clamping roll reaching precise tangent points on the top and bottom rolls.
(5) Rapid can rolling, necessitating just one position for each side bending roll.
(6) Complete cylinder finishing in a single pass within suitable capacity, including edge pre-bending.
* No pre-bending both ends needed before starting full cylinder rolling, unlike a 3-roll system.
* Eliminates the need to remove, turn, and re-insert the plate as required in a 3-roll single pinch.
(7) Up to 50-80% faster and more productive than any three-roll system.
(8) Ideal for CNC operations, offering superior control with the plate clamped between the top and bottom rolls until completion.
The Four Roll Design Is Perfect For Clients Who:
1. Prefer CNC operations, reducing reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for maximum productivity and increased profitability.
4. Demand high accuracy and quality improvements.
5. Require handling equipment for larger plates, prioritizing production efficiency and safety.
6. Are new to plate rolling, benefiting from the easiest and most user-friendly plate roll operation.1. Crafted with unparalleled precision, the structure boasts extreme robustness, thanks to CNC-controlled machining.
2. Powered by dual hydraulic motors and coupled to advanced planetary gear units, ensuring seamless rotation of the two central rolls.
3. Equipped with hardened rolls that are both polished and fortified, offering superior durability and finish.
4. Features a mobile control desk on wheels for utmost operational convenience and flexibility.
5. Effortless hydraulic opening of the shoulder, all managed from the intuitive control desk.
6. Achieve precise conical bending through the hydraulic inclination of lateral rolls, directly controlled from the desk.
7. Integrated numerical control system for streamlined and automatic production processes.
8. Roll movements on swing guides are meticulously designed to minimize the flat part, enhancing overall efficiency.
9. Versatility at its best: roll tubes, tube segments, rounded boxes, ovals, or custom shapes with ease.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth and reliable performance.
11. Rolls Cambering: Advanced variable cambering technology eliminates reel and barrel effects, significantly boosting bending performance and precision.
(1) What is the service life of your product?
The service life of our 4 Roll Hydraulic Plate Roller varies based on operator skill levels, experience, and daily usage hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine operates for 12 hours or more daily, it may affect the longevity.
(2) What categories do your products fall into?
We specialize in three main types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with pre-bending, and Hydraulic 4-Roller with pre-bending.
(3) What are the specifications and styles of your existing products?
Our portfolio includes both light and heavy-duty rolling machines. They can handle thicknesses ranging from 6-150mm and widths from 1000-12000mm. We also offer custom machines tailored to specific requirements, such as smaller rolling diameters and specialized applications for oil pipes, wind towers, loaders, etc.