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Type: | Rolling Machine |
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Revolutionize your metalworking with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This advanced Automatic Sheet Metal Roller Bender is meticulously designed for precise and effortless bending of iron and aluminum sheets. Whether you're shaping pipes, tubes, or creating intricate bends, this robust machine ensures superior performance. It seamlessly integrates rolling, forming, and pressing capabilities, making it an indispensable asset for any industrial operation.
Experience the pinnacle of engineering with our Automatic 4 Roll Hydraulic Plate Rolling Machine for Iron and Aluminum Sheets. Renowned globally for its unmatched speed, safety, precision, and ease of use, this state-of-the-art machine leads the market. Featuring a fully hydraulic system with pre-bending capabilities, it handles rolls up to 6,000mm in length and plate thicknesses up to 150mm with effortless precision.
This Advanced Design Offers Remarkable Benefits:
(1) The plate is introduced horizontally, eliminating the tilt required in three-roll double pinch systems, ensuring smoother operations.
(2) Instant alignment against the back roll minimizes the risk of mismatched ends, delivering impeccable results every time.
(3) Occupies minimal space, needing room only on one side for plate introduction, optimizing your workspace.
(4) Enhanced pre-bending through the clamping roll reduces flat-ends dramatically by precisely guiding the edge to the tangent points of the top and bottom rolls.
(5) Achieves unprecedented rolling speed, as it requires only one positioning for each side bending roll, making it the fastest in its class.
(6) Complete cylinders in just one pass, including edge pre-bending, within the machine's capacity, ensuring efficiency and superior output.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll machines.
* No need to remove, turn, and re-insert the plate as required by 3-roll single pinch systems.
(7) Boasts a productivity boost of 50-80% over any three-roll style machine, revolutionizing your production line.
(8) Ideal for CNC operations, providing exceptional control with the plate clamped securely between top and bottom rolls until the process is complete.
The Four Roll Design Is Perfect For Clients Who:
1. Desire CNC operations with reduced reliance on operator skill, ensuring consistent output.
2. Seek steady, high-quality rolled products, elevating their production standards.
3. Aim for high productivity and enhanced profitability, leveraging the machine's efficiency.
4. Demand accuracy and quality improvements, ensuring superior end products.
5. Require handling equipment for larger plates, prioritizing safety and production efficiency.
6. Are new to plate rolling, appreciating the user-friendly nature of this advanced plate roll.1. Crafted for ultimate resilience, the structure of this machine is precision-machined using state-of-the-art CNC control technology.
2. Dual hydraulic motors paired with advanced planetary gear units ensure the seamless rotation of the two central rolls.
3. Equipped with hardened rolls that are both durable and polished for optimal performance.
4. Features a separate, mobile control desk for convenient operation.
5. Shoulder opening is hydraulically powered and controlled directly from the control desk.
6. Lateral rolls can be hydraulically inclined for precise conical bending, all managed from the control desk.
7. Integrated numerical control system for efficient and automated production processes.
8. Roll movements are optimized with swing guides to minimize the flat part and enhance precision.
9. Versatile in functionality, it can roll tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings to ensure smooth and reliable operation.
11. Features advanced cambering technology to eliminate reel and barrel effects, thus enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our rolling machines depends on the skill and experience of the operator, as well as daily working hours. When properly maintained according to our guidelines, the machine can last up to 10 years. However, if operated for extended periods, such as 12 hours or more per day, it may impact the machine's longevity.
(2) What are the specific categories of your products?
We specialize in three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy-duty rolling machines, with thickness capabilities from 6mm to 150mm and widths spanning 1000mm to 12000mm. We also offer custom machines designed to meet specific customer requirements, such as smaller rolling diameters and specialized applications like oil pipes, wind towers, and loaders.