Sheet Metal Roller with Hydraulic Bending Rolls for Steel Plate Forming

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Sheet Metal Roller with Hydraulic Bending Rolls for Steel Plate Forming
  • Sheet Metal Roller with Hydraulic Bending Rolls for Steel Plate Forming
  • Sheet Metal Roller with Hydraulic Bending Rolls for Steel Plate Forming
  • Sheet Metal Roller with Hydraulic Bending Rolls for Steel Plate Forming
  • Sheet Metal Roller with Hydraulic Bending Rolls for Steel Plate Forming
  • Sheet Metal Roller with Hydraulic Bending Rolls for Steel Plate Forming
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Forging Forming Method
Free Forging
Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Discover the pinnacle of precision and power with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender effortlessly molds iron and aluminum into flawless forms. Engineered for excellence, it features advanced bending rolls perfect for pipes, tubes, and intricate rolling and forming tasks. Experience unparalleled efficiency and accuracy with our premier pressing machine.

Product Description
 

Introducing the world's most advanced sheet metal roller: the Four Roll Plate Bending Machine by Nantong Weihua Import & Export Co., Ltd. Renowned globally for its unmatched speed, safety, precision, and user-friendly interface, this fully hydraulic marvel is designed for ultimate efficiency in steel plate forming. With roll lengths extending up to 6,000 mm and accommodating plate thicknesses up to 150 mm, it redefines what's possible in metal bending.

This Cutting-Edge Design Boasts the Following Advantages:

(1) Horizontal plate introduction eliminates the tilt seen in traditional three-roll double pinch machines, enhancing stability and ease of use.

(2) Instant plate squaring against the back roll minimizes the risk of mismatched ends, ensuring perfect alignment every time.

(3) Optimized space utilization-requiring clearance on only one side of the machine for plate introduction.

(4) Dramatically reduced flat-end due to superior pre-bending, enabled by the clamping roll which meets the top and bottom rolls at precise tangent points.

(5) Achieve faster rolling with a single position needed for each side bending roll, streamlining the entire process.

(6) Complete your cylinder in a single pass, including edge pre-bending, within suitable capacity-maximizing efficiency.

* No more pre-bending both ends before rolling the entire cylinder, a common pitfall with 3-roll machines.

* Eliminate the need to remove, turn, and re-insert the plate, simplifying workflow.

(7) Experience up to 50-80% increased productivity compared to any three-roll designs.

(8) Ideal for CNC operations, offering enhanced control as the plate remains securely clamped between the top and bottom rolls until the job is complete.

The Four Roll Design is Perfect for Clients Who:

1. Desire to leverage CNC technology with minimal reliance on operator skills.

2. Seek consistent, superior quality in rolled products.

3. Aim for high productivity and increased profitability.

4. Prioritize exceptional accuracy and quality enhancements.

5. Require efficient handling of larger plates for production and safety considerations.

6. Are new to plate rolling, benefiting from the machine's user-friendly design.
 
Sheet Metal Roller with Hydraulic Bending Rolls for Steel Plate Forming

 
Product Parameters

Sheet Metal Roller with Hydraulic Bending Rolls for Steel Plate Forming

 
Packaging & Shipping
 
 
Sheet Metal Roller with Hydraulic Bending Rolls for Steel Plate Forming

 
Sheet Metal Roller with Hydraulic Bending Rolls for Steel Plate Forming

 
Sheet Metal Roller with Hydraulic Bending Rolls for Steel Plate Forming

 
Sheet Metal Roller with Hydraulic Bending Rolls for Steel Plate Forming
 
Our Advantages

Sheet Metal Roller with Hydraulic Bending Rolls for Steel Plate Forming
Main Features
 

1. Exceptionally robust structure crafted with precision using CNC control machines, ensuring unparalleled durability and performance.
2. Dual hydraulic motors seamlessly coupled to high-efficiency planetary gear units power the rotation of the two central rolls, enhancing operational effectiveness.
3. Premium-quality rolls: Choose between hardened rolls or hardened and polished rolls for superior finish and durability.
4. Convenient separate control desk mounted on wheels for flexible operation and ease of use.
5. Effortless hydraulic opening of the shoulder managed directly from the control desk, simplifying operations.
6. Advanced hydraulic inclination of lateral rolls for precise conical bending, all controlled directly from the intuitive control desk.
7. State-of-the-art numerical control system enables seamless automatic production, optimizing workflow efficiency.
8. Innovative movement of rolls on swing guides effectively reduces flat parts, ensuring uniform bends.
9. Versatile functionality: Ideal for rolling tubes, tube segments, rounded boxes, ovals, or a variety of other shapes, adapting to diverse production needs.
10. Rolls rotate on high-resistance self-aligning bearings, ensuring smooth operation and longevity.
11. Expertly engineered rolls cambering with variable cambering technology prevents reel and barrel effects, boosting bending performance and precision.

FAQ
 

(1) How long is the service life of your product?

The service life of our Sheet Metal Roller with Hydraulic Bending Rolls for Steel Plate Forming largely depends on the operator's skill, experience, and daily working hours. With proper maintenance according to our guidelines, the machine can last up to 10 years. However, extensive use exceeding 12 hours a day can significantly impact its longevity.

(2) What are the specific categories of your products?

We specialize in three primary categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending. Each category is designed to meet specific industrial needs and applications.

(3) What are the specifications and styles of existing products?

Our product range includes both light and heavy-duty rolling machines with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we offer custom-made machines to fulfill unique customer requirements, such as smaller rolling diameters and specialized applications for industries like oil piping, wind towers, and loaders.

Rolling Process
 
 
Sheet Metal Roller with Hydraulic Bending Rolls for Steel Plate Forming

 
Application
 
(1) Shipyard
The ship plate bending machine is meticulously crafted to meet the rigorous demands of shipyard production. This sophisticated equipment offers unparalleled bending capacities coupled with outstanding flexibility, making it indispensable for creating robust ship components.

(2) Wind Tower
Designed to power the energy sector, this machine efficiently rolls heavy-duty, thick plates essential for the construction of nuclear reactors and turbine housings, ensuring durability and precision.

(3) Boilers, pressure vessels, heat exchangers
Ideal for the intricate design and manufacture of plate bending rolls, this machine excels in producing tanks, barrels, and water treatment units with impeccable accuracy and efficiency.

(4)Steel structure
Harnessing the right technology, you can effortlessly manufacture various steel structures, including bent segments, pipe structures, cones, and domes, ensuring they meet the highest standards of quality and precision.
 

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