Plate Rolling Machine with Formimg Rolls for Sheet Metal Bending and Rolling Gas Pipes

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Plate Rolling Machine with Formimg Rolls for Sheet Metal Bending and Rolling Gas Pipes
  • Plate Rolling Machine with Formimg Rolls for Sheet Metal Bending and Rolling Gas Pipes
  • Plate Rolling Machine with Formimg Rolls for Sheet Metal Bending and Rolling Gas Pipes
  • Plate Rolling Machine with Formimg Rolls for Sheet Metal Bending and Rolling Gas Pipes
  • Plate Rolling Machine with Formimg Rolls for Sheet Metal Bending and Rolling Gas Pipes
  • Plate Rolling Machine with Formimg Rolls for Sheet Metal Bending and Rolling Gas Pipes
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Forging Forming Method
Free Forging
Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Elevate your metalworking capabilities with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art, automatic sheet metal roller bender is engineered to perfection for bending and rolling steel, iron, and aluminum sheets with unparalleled precision. Transform simple metal sheets into complex forms effortlessly with this robust pipe and tube rolling forming pressing machine.

Product Description
 

Discover the pinnacle of efficiency and precision with our four-roll Plate Rolling Machine. Celebrated globally for its speed, safety, and user-friendly design, this hydraulic marvel accommodates rolls up to 6,000mm in length and plate thicknesses up to 150mm. Experience seamless pre-bending in one of the most advanced machines on the market.

This Advanced Design Has The Following Benefits Such As:

(1) Plates are introduced in a horizontal position, ensuring ease of handling compared to the tilted entry in three-roll double pinch machines.

(2) The back roll instantly squares the plate, reducing the risk of misalignment and ensuring precision.

(3) Space-efficient design requires room only on one side, simplifying machine placement and operations.

(4) Achieve superior pre-bending with minimal flat-end, thanks to the clamping roll that aligns edges accurately to the tangent points of the top and bottom rolls.

(5) Unparalleled speed in can rolling, requiring only a single position for each side bending roll for maximum efficiency.

(6) Complete cylinder rolling in just one pass, including perfect pre-bending of edges within the machine's capacity.

* Eliminate the need for pre-bending both ends before rolling the entire cylinder, a necessity in three-roll machines.

* Avoid the cumbersome process of removing, turning, and re-inserting the plate, which is common in three-roll single pinch machines.

(7) Experience up to 50-80% faster and more productive operations compared to any three-roll design.

(8) Optimized for CNC operations, providing better control as the plate is securely clamped between the top and bottom rolls until the job is complete.

The Four Roll Design Is Recommended For Clients Who:

1. Desire to utilize CNC technology, reducing reliance on operator expertise.

2. Seek consistent, high-quality rolled products.

3. Aim for enhanced productivity and higher profit margins.

4. Require superior accuracy and quality improvements in their operations.

5. Need efficient handling of larger plates with a focus on production and safety.

6. Are new to plate rolling, benefiting from the machine's user-friendly operation.
 
Plate Rolling Machine with Formimg Rolls for Sheet Metal Bending and Rolling Gas Pipes

 
Product Parameters

Plate Rolling Machine with Formimg Rolls for Sheet Metal Bending and Rolling Gas Pipes

 
Packaging & Shipping
 
 
Plate Rolling Machine with Formimg Rolls for Sheet Metal Bending and Rolling Gas Pipes

 
Plate Rolling Machine with Formimg Rolls for Sheet Metal Bending and Rolling Gas Pipes

 
Plate Rolling Machine with Formimg Rolls for Sheet Metal Bending and Rolling Gas Pipes

 
Plate Rolling Machine with Formimg Rolls for Sheet Metal Bending and Rolling Gas Pipes
 
Our Advantages

Plate Rolling Machine with Formimg Rolls for Sheet Metal Bending and Rolling Gas Pipes
Main Features
 

1. Constructed with an extremely robust structure, machined precisely by CNC control machines for unparalleled durability and accuracy.
2. Equipped with two hydraulic motors coupled to planetary gear units, ensuring the smooth and efficient rotation of the two central rolls.
3. Features hardened rolls, which are both hardened and polished to provide enhanced performance and longevity.
4. Includes a separate control desk mounted on wheels, offering convenient mobility and operational ease.
5. Facilitates hydraulic opening of the shoulder, easily controlled from the control desk for user convenience.
6. Allows hydraulic inclination of lateral rolls for direct conical bending operations from the control desk, simplifying complex tasks.
7. Equipped with numerical control for seamless automatic production, enhancing efficiency and productivity.
8. The rolls move on swing guides designed to minimize flat parts, ensuring a uniform bend.
9. Versatile usage for rolling tubes, tube segments, rounded boxes, ovals, and various other shapes to cater to diverse needs.
10. Rolls rotate on high-resistance self-aligning bearings, ensuring longevity and consistent performance.
11. Utilizes advanced roll cambering techniques to prevent reel and barrel effects, significantly increasing bending precision and overall performance.

FAQ
 

(1) How long is the service life of your product?

The service life of our Plate Rolling Machine with Forming Rolls largely depends on the skill level and experience of the operator, as well as the daily working hours. If the machine is maintained properly according to our instructions, it can last up to 10 years. However, if the machine is operated for extended hours, such as 12 hours a day or more, it may affect its longevity.

(2) What are the specific categories of your products?

We offer three main categories of roll bending machines: Mechanical 3-roller, Hydraulic 3-roller with pre-bending, and Hydraulic 4-roller with pre-bending.

(3) What are the specifications and styles of existing products?

Our product range includes both light and heavy-duty rolling machines, with thickness capabilities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. We also cater to special requests, manufacturing custom machines for specific applications like oil pipes, wind towers, loaders, and more.

Rolling Process
 
 
Plate Rolling Machine with Formimg Rolls for Sheet Metal Bending and Rolling Gas Pipes

 
Application
 
(1) Shipyard
Crafted specifically for the rigorous demands of shipyard production, our ship plate bending machine boasts impressive bending capacities coupled with unparalleled flexibility to meet all your shipbuilding needs.

(2) Wind Tower
Designed to cater to the energy sector, this robust machine efficiently rolls heavy-duty, thick plates to construct essential components such as nuclear reactors and turbine housings.

(3) Boilers, Pressure Vessels, Heat Exchangers
Ideal for designing and manufacturing plate bending rolls, our machine excels in producing tanks, barrels, and water treatment units with precision and reliability.

(4)Steel Structure
Equip yourself with our advanced machinery to fabricate a wide range of steel structures, including bent segments, pipe structures, cones, domes, and more, with exceptional ease and accuracy.
 

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