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Type: | Rolling Machine |
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Introducing the cutting-edge CNC 4 Roll Hydraulic Steel Plate Bending Machine - an epitome of precision and efficiency. This Automatic Sheet Metal Roller Bender is engineered to perfection, seamlessly bending and rolling iron and aluminum with unparalleled accuracy. Whether it's pipe, tube, or any metal plate, our machine's pressing and forming capabilities set new standards in the industry.
Discover the ultimate in metal plate bending and forming with our four-roll plate bending machine, esteemed globally as the epitome of speed, safety, precision, and user-friendliness. This fully hydraulic marvel features pre-bending capabilities, accommodating roll lengths up to 6,000mm and plate thicknesses reaching an impressive 150mm.
This Advanced Design Offers Unparalleled Benefits Such As:
(1) Plates are introduced horizontally, eliminating the tilt seen in three-roll double pinch designs.
(2) Plates are instantaneously squared against the back roll, minimizing the risk of mismatched ends.
(3) Requires operational space on only one side, optimizing floor space around the machine.
(4) Significantly reduces flat-ends due to superior pre-bending, thanks to a clamping roll that aligns precisely with the top and bottom rolls.
(5) Achieves the fastest roll time for cylindrical shapes, requiring just one position for each side bending roll.
(6) Complete cylinder production in a single pass, including pre-bending, within the machine's capacity.
* No need for pre-bending both ends prior to rolling, as necessitated by three-roll machines.
* Eliminates the need to remove, turn, and reinsert the plate, unlike traditional three-roll single pinch machines.
(7) Achieves up to 50-80% higher productivity and speed compared to any three-roll design.
(8) Ideal for CNC operations, with superior control as the plate is securely clamped between the top and bottom rolls until completion.
The Four Roll Design Is Perfect For Clients Who:
1. Seek efficient CNC operations with minimal reliance on operator expertise.
2. Desire consistent, high-quality rolled products.
3. Aim for heightened productivity and maximized profits.
4. Require precision and enhanced quality in their output.
5. Utilize handling equipment for larger plates, with a focus on production efficiency and safety.
6. Are new to plate rolling and need an easy-to-operate solution.1. Built with an extremely robust structure, precisely machined using state-of-the-art CNC control machines for unparalleled durability and accuracy.
2. Equipped with two powerful hydraulic motors, expertly coupled to planetary gear units to ensure smooth and efficient rotation of the two central rolls.
3. Features hardened rolls, meticulously polished to enhance their resilience and surface finish.
4. Comes with a separate, mobile control desk, designed for ease of access and operational convenience.
5. Includes a hydraulic opening mechanism for the shoulder, effortlessly operated via the control desk.
6. Facilitates hydraulic inclination of lateral rolls for conical bending, all controlled directly from the user-friendly control desk.
7. Integrated numerical control system for streamlined, automatic production, boosting efficiency and consistency.
8. Employs swing guide movements for the rolls, significantly reducing the flat part and enhancing the bending precision.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes.
10. Utilizes high resistance self-aligning bearings to ensure smooth and reliable rolls rotation.
11. Incorporates advanced Rolls Cambering technology, which employs variable cambering to mitigate reel and barrel effects, thereby enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our Sheet Rolling Machine with Forming Rolls for Metal Plate Bending and Forming largely depends on the skills and experience of the operator as well as the daily operational hours. With proper maintenance following our instructions, the machine can last up to an impressive 10 years. However, if the machine is operated for extended hours, such as over 12 hours a day, it may impact the machine's durability.
(2) What are the specific categories of your products?
Nantong Weihua Import & Export Co., Ltd offers three primary types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our range of Sheet Rolling Machines includes both light and heavy types, accommodating thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. We also offer custom machines tailored to meet unique customer specifications, such as smaller rolling diameters and applications for oil pipes, wind towers, and loaders.