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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine: the pinnacle of automated precision and power. This versatile Sheet Metal Roller Bender is engineered to effortlessly handle Iron, Aluminum, and a myriad of other materials. Experience unparalleled efficiency in Pipe and Tube Rolling, Forming, and Pressing with this robust, state-of-the-art machine.
Our 4 Roll Hydraulic Plate Bending Machine for Sheet Metal and Pipe Forming is globally acclaimed for its unparalleled speed, safety, precision, and user-friendliness. This state-of-the-art, fully hydraulic 4-roll bending machine is equipped with advanced pre-bending capabilities. It offers roll lengths of up to 6,000mm and can handle plate thicknesses up to 150mm.
This Advanced Design Has The Following Benefits:
(1) The plate is introduced horizontally, eliminating the need for tilting as required by three-roll double pinch machines.
(2) The plate is instantly squared against the back roll, minimizing the risk of mismatched end conditions.
(3) The machine requires space only on one side, where the plate is introduced, optimizing operational space.
(4) The clamping roll ensures reduced flat-end pre-bending by taking the edge to the precise tangent points of the top and bottom rolls.
(5) This machine is the fastest for rolling a can, needing only one position for each side bending roll.
(6) The entire cylinder can be completed in one pass, including edge pre-bending, within the machine's capacity.
* There's no need to pre-bend both ends before rolling the entire cylinder, unlike with a 3-roll machine.
* No need to remove, turn, and re-insert the plate as required on a 3-roll single pinch machine.
(7) The four-roll machine can be 50-80% faster and more productive than any three-roll style machine.
(8) It is ideally suited for CNC operations, offering better control as the plate remains clamped between the top and bottom rolls until the part is finished.
The Four Roll Design Is Recommended For Clients Who:
1. Seek to operate through CNC with minimal dependence on operator skills.
2. Desire consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require precise accuracy and quality improvements.
5. Need handling equipment for larger plates and are concerned about production efficiency and safety.
6. Are new to plate rolling and need an easy-to-operate machine.1. Exceptionally robust structure machined with precision CNC control machines, ensuring unmatched durability and accuracy.
2. Equipped with two powerful hydraulic motors, seamlessly coupled to planetary gear units for the flawless rotation of the two central rolls.
3. High-quality, hardened, and polished rolls designed for superior performance and longevity.
4. Convenient separate control desk mounted on wheels for effortless maneuverability and control.
5. Control desk facilitates the hydraulic opening of the shoulder, offering enhanced operational efficiency.
6. Hydraulic inclination of lateral rolls for precise conical bending, easily managed directly from the control desk.
7. Advanced numerical control system for streamlined and automatic production processes.
8. Rolls move on swing guides to significantly reduce the occurrence of flat parts, ensuring high-quality bends.
9. Versatile applications: ideal for rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings, promoting smooth operation and extended bearing life.
11. Rolls Cambering: expertly engineered variable cambering to avoid reel and barrel effects, greatly enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our 4 Roll Hydraulic Plate Bending Machine for Sheet Metal and Pipe Forming largely depends on the skill and experience of the operator, as well as the daily working hours. With proper maintenance as per our guidelines, the machine can have a service life of up to 10 years. However, if the machine operates for extended hours, such as 12 hours or more per day, it may affect its longevity.
(2) What are the specific categories of your products?
Our product range primarily includes three types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our portfolio includes both light and heavy-duty rolling machines with thickness capabilities ranging from 6 to 150mm, and widths from 1000 to 12000mm. We also offer customized machines tailored to specific customer requirements, such as smaller rolling diameters and specialized applications like oil pipes, wind towers, loaders, and more.