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| Type: | Rolling Machine |
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Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine! This automatic sheet metal roller bender is engineered for unparalleled precision, effortlessly bending iron, aluminum, and a variety of other materials. With our advanced technology, experience seamless pipe and tube rolling, forming, and pressing, making it the ultimate solution for all your metalworking needs.
This four roll plate bending machine stands as a pinnacle of engineering excellence and innovation, heralded globally for its unparalleled speed, safety, precision, and user-friendliness. An entirely hydraulic system, this 4-roll bending marvel is equipped with pre-bending capabilities, accommodating rolls up to 6,000mm in length and plates up to 150mm thick. Experience unmatched efficiency and precision with every operation.
This Advanced Design Offers Key Benefits:
(1) Plate introduction is horizontal, unlike the tilted approach in three-roll double pinch systems, ensuring ease of use and better handling.
(2) The plate squares instantly against the back roll, minimizing the risk of mismatched end conditions and ensuring a perfect finish every time.
(3) Requires operational space on only one side, where the plate is introduced, optimizing workshop layout and space utilization.
(4) Significantly reduced flat-end due to superior pre-bending, with the clamping roll precisely aligning the plate edges with the top and bottom rolls.
(5) It's the fastest machine for rolling a can, requiring just one position for each side bending roll, maximizing efficiency.
(6) Entire cylinders can be completed in a single pass (within suitable capacity), including pre-bending the edges, streamlining the production process.
* Eliminates the need to pre-bend both ends before starting to roll the entire cylinder, as is necessary with a 3-roll system.
* No need to remove, turn, and re-insert the plate, unlike with a 3-roll single pinch system, saving considerable time and effort.
(7) The four-roll design can be 50-80% faster and more productive than any three-roll system, boosting operational efficiency.
(8) Ideally suited for CNC operations, offering superior control as the plate remains clamped between the top and bottom rolls until the process is complete.
The Four Roll Design is Ideal for Clients Who:
1. Desire to utilize CNC technology, reducing reliance on operator skills and ensuring consistent performance.
2. Seek consistent, high-quality rolled products, enhancing reputation and customer satisfaction.
3. Aim for high productivity levels and increased profitability, driving business growth and success.
4. Require enhanced accuracy and quality improvements, setting standards in precision engineering.
5. Need handling equipment for larger plates while prioritizing production efficiency and safety.
6. Are new to plate rolling, as this machine offers the simplest and most intuitive operation in the market.
1. Crafted with a highly durable structure, precisely machined using advanced CNC control technology.
2. Equipped with two powerful hydraulic motors linked to planetary gear systems, ensuring smooth rotation of the central rolls.
3. Features hardened and meticulously polished rolls for superior performance and longevity.
4. Includes a separate, mobile control desk for easy and flexible operation.
5. Hydraulic shoulder opening controlled seamlessly via the control desk for convenience and efficiency.
6. Allows for the hydraulic inclination of lateral rolls for precise conical bending, all managed directly from the control desk.
7. Integrated numerical control for streamlined and automated production processes.
8. Utilizes swing guides for roll movements, effectively reducing flat parts and enhancing product quality.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with ease.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring reliability and consistent performance.
11. Incorporates advanced rolls cambering technology to eliminate reel and barrel effects, significantly boosting bending precision and performance.
(1) How long is the service life of your product?
The longevity of our Hydraulic 4 Roll Plate Roll Machine for Precision Sheet Metal Forming greatly depends on the operator's skills, experience, and daily working hours. Proper maintenance as per the instruction manual can extend the machine's lifespan up to 10 years. However, if the machine operates for 12 hours or more daily, this could shorten its service life.
(2) What are the specific categories of your products?
Nantong Weihua Import & Export Co., Ltd. specializes in three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our collection includes both light and heavy-duty rolling machines, accommodating thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. We also offer custom machines tailored to specific needs, such as smaller rolling diameters or specialized applications like oil pipelines, wind towers, and loaders.
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