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Type: | Rolling Machine |
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Experience the epitome of engineering with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This automatic marvel is designed to precisely shape and bend sheet metals with unrivaled efficiency. Whether working with iron, aluminum, or any other metal, our roller bender ensures smooth, accurate, and consistent results every time. Perfectly suited for rolling, forming, and pressing pipes and tubes, this machine is an indispensable asset in any advanced metalworking operation.
Introducing the Precision 4 Roller Plate Sheet Rolling Bending Machine with 2 Driving Rolls, a true marvel in the world of plate bending technology. Globally acclaimed for its unmatched speed, safety, precision, and user-friendliness, this fully hydraulic 4-roll machine with pre-bending capabilities is a game-changer. It accommodates roll lengths up to a staggering 6,000mm and plate thicknesses up to an impressive 150mm.
This Advanced Design Has The Following Benefits Such As:
(1) Plates are introduced horizontally, eliminating the tilt required in three-roll double pinch systems, ensuring smoother operations.
(2) Immediate squaring of the plate against the back roll minimizes the risk of mismatched end conditions, enhancing production accuracy.
(3) Space efficiency is maximized as the machine requires space on only one side for plate introduction.
(4) Enhanced pre-bending significantly reduces flat-end issues by allowing the clamping roll to take the edge to precise tangent points of the top and bottom rolls.
(5) Achieve unparalleled speed in rolling a can with only one position needed for each side bending roll, making it incredibly efficient.
(6) Complete the entire cylinder, including edge pre-bending, in just one pass, provided it is within the machine's capacity.
* Eliminate the need for pre-bending both ends before rolling the entire cylinder, unlike outdated 3-roll systems.
* Say goodbye to the cumbersome process of removing, turning, and re-inserting the plate as required in 3-roll single pinch machines.
(7) Enjoy up to 50-80% faster and more productive operations compared to any style of three-roll machines.
(8) Ideal for CNC operations, this machine ensures better control with the plate clamped securely between the top and bottom rolls until the part is fully completed.
The Four Roll Design Is Recommended For Clients Who:
1. Seek seamless CNC operations with reduced dependency on operator expertise.
2. Desire consistent, high-quality rolled products.
3. Aim for high productivity and enhanced profitability.
4. Require impeccable accuracy and quality improvements in their production processes.
5. Need efficient handling equipment for larger plates, prioritizing both production efficiency and safety.
6. Are new to plate rolling and seek an easy-to-operate machine to streamline their operations.1. Exceptionally robust structure meticulously crafted with CNC-controlled machinery, ensuring unparalleled precision and durability.
2. Equipped with two powerful hydraulic motors, seamlessly coupled to planetary gear units, facilitating the smooth and efficient rotation of the two central rolls.
3. Premium-quality hardened rolls, with options for hardened and polished finishes, enhancing durability and performance.
4. Ergonomically designed, separate control desk mounted on wheels for ease of use and mobility.
5. Advanced hydraulic system enabling the opening of the shoulder via the control desk, ensuring precision and convenience.
6. Hydraulic inclination of lateral rolls directly from the control desk, specifically designed for conical bending applications.
7. State-of-the-art numerical control system for seamless automatic production, enhancing efficiency and accuracy.
8. Ingeniously designed roll movements on swing guides, significantly reducing the flat part and improving bending quality.
9. Versatile usage capabilities, ideal for rolling tubes, tube segments, rounded boxes, ovals, and various other shapes to meet diverse needs.
10. Rolls rotation facilitated by high-resistance, self-aligning bearings, ensuring smooth operation and longevity.
11. Innovative Rolls Cambering technology with variable cambering, effectively preventing reel and barrel effects, thereby enhancing bending performance and precision.
(1) How long is the service life of your product?
The longevity of our Precision 4 Roller Plate Sheet Rolling Bending Machine with 2 Driving Rolls depends on worker expertise, experience, and daily usage hours. With proper maintenance following our guidelines, the machine can last up to an impressive 10 years. However, if the machine operates for extended hours, such as 12 hours or more daily, this could impact its service life.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3-roller, Hydraulic 3-roller with pre-bending, and Hydraulic 4-roller with pre-bending.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy types of rolling machines, accommodating thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we specialize in crafting customized machines tailored to specific customer needs, whether for smaller rolling diameters or specialized applications such as oil pipes, wind towers, loaders, and more.