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| Type: | Rolling Machine |
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Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine! This advanced automatic sheet metal roller bender is engineered to perfection, providing unparalleled precision and efficiency in bending iron, aluminum, and various other metals. Whether you need to roll pipes, tubes, or form and press intricate shapes, this machine stands as a beacon of innovation and reliability. Elevate your production capabilities with the ultimate solution for all your metal bending needs.
Introducing the revolutionary 4 Roll Hydraulic Plate Roller, the epitome of speed, safety, precision, and user-friendliness in the plate rolling industry. This fully hydraulic marvel excels with pre-bending capabilities, accommodating rolls up to a staggering 6,000mm in length and plate thicknesses up to an impressive 150mm.
This Advanced Design Has The Following Benefits Such As:
(1) The plate is introduced horizontally, eliminating the need for tilting as required by three-roll double pinch machines.
(2) Instant squaring of the plate against the back roll minimizes the risk of mismatched end conditions.
(3) Requires operational space on just one side of the machine, streamlining the plate introduction process.
(4) Enhanced pre-bending capabilities significantly reduce flat-end issues, thanks to the clamping roll achieving precise tangent points with the top and bottom rolls.
(5) Unparalleled speed in rolling a can, needing only a single position for each side bending roll.
(6) Complete cylinder finishing in one seamless pass, including edge pre-bending, provided the capacity is suitable.
* Eliminate the need for pre-bending both ends prior to rolling the entire cylinder, unlike in 3-roll systems.
* No need for plate removal, turning, and re-insertion as required by 3-roll single pinch machines.
(7) The four-roll design can be 50-80% faster and more productive than any three-roll configuration.
(8) Ideal for CNC operations, offering superior control by clamping the plate between the top and bottom rolls until the process is complete.
The Four Roll Design Is Recommended For Clients Who:
1. Aim to leverage CNC operations with reduced dependency on operator skills.
2. Seek consistent, high-quality rolled products.
3. Desire increased productivity and profitability.
4. Require enhanced accuracy and quality.
5. Need handling equipment for larger plates, with a focus on production efficiency and safety.
6. Are new to plate rolling, benefiting from the simplest operational process available.
1. Superbly durable structure, expertly machined with precision CNC control machines.
2. Dual hydraulic motors paired with planetary gear units for seamless rotation of the two central rolls.
3. Enhanced durability with hardened rolls / refined with hardened and polished rolls.
4. Convenient separate control desk designed on wheels for ease of operation.
5. Effortless hydraulic opening of the shoulder, operated directly from the control desk.
6. Advanced hydraulic inclination of lateral rolls for conical bending, easily managed from the control desk.
7. State-of-the-art numerical control for streamlined automatic production.
8. Innovative roll movements on swing guides, significantly reducing the flat part.
9. Versatile application: perfect for rolling tubes, tube segments, rounded boxes, ovals, and diverse shapes.
10. Rolls rotate on robust, high-resistance self-aligning bearings for enhanced stability.
11. Rolls Cambering: expert variable cambering technique to eliminate reel and barrel effect, ensuring superior bending performance and precision.
(1) How long is the service life of your product?
The service life of our product depends largely on the skill and experience of the operators, as well as on daily working hours. If normal maintenance is carried out according to our instructions, the rolling machine can last up to 10 years. However, if the machine is operated for extended periods, such as 12 hours or more daily, this will affect its service life.
(2) What are the specific categories of your products?
We offer three main types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our rolling machines come in both light and heavy types. They can handle material thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. We also offer custom machines tailored to specific customer requirements, such as smaller rolling diameters and special applications like oil pipes, wind towers, and loaders.
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