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Type: | Rolling Machine |
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Dive into unparalleled precision and efficiency with our Heavy-Duty CNC 4 Roll Hydraulic Plate Bending Machine. Designed for unmatched performance, this Automatic Sheet Metal Roller Bender effortlessly handles steel, iron, and aluminum. Perfect for pipe and tube rolling, as well as forming and pressing, it is the pinnacle of modern engineering and reliability.
This innovative four-roll plate bending machine is globally acclaimed for its unparalleled speed, safety, precision, and user-friendliness. The fully hydraulic, state-of-the-art 4-roll bending machine with pre-bending capabilities can handle roll lengths up to an impressive 6,000mm and plate thicknesses up to 150mm.
This advanced design offers the following benefits:
(1) Plates are introduced horizontally, unlike the tilted introduction on the three-roll double pinch, ensuring smoother operations.
(2) Instantly squares the plate against the back roll, minimizing the risk of mismatched end conditions.
(3) Requires space on only one side for plate introduction, optimizing your workspace.
(4) Dramatically reduces flat-ends through superior pre-bending, as the clamping roll precisely reaches the tangent points of the top and bottom rolls.
(5) The fastest machine to roll a can, requiring only one position for each side bending roll, maximizing efficiency.
(6) Completes the entire cylinder in a single pass, including edge pre-bending, for unmatched convenience and efficiency.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike a 3-roll machine.
* No need to remove, turn, and re-insert the plate as required with a 3-roll single pinch system.
(7) Four-roll machines can be up to 50-80% faster and more productive than any three-roll design.
(8) Ideal for CNC operations, as the plate remains securely clamped between the top and bottom rolls until the part is fully completed.
The four-roll design is recommended for clients who:
1. Prefer CNC operations with minimal reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Desire high productivity to boost profits.
4. Require enhanced accuracy and quality improvements.
5. Need handling equipment for larger plates, prioritizing production efficiency and safety.
6. Are new to plate rolling and seek the easiest and most intuitive machine to operate.1. Incredibly robust design crafted with precision using advanced CNC control machines, ensuring durability and impeccable performance.
2. Equipped with two powerful hydraulic motors linked to planetary gear units, facilitating seamless rotation of the two central rolls.
3. Premium-quality hardened rolls, which are both hardened and polished, offering superior strength and smooth operation.
4. Convenient separate control desk mounted on wheels for easy maneuverability and efficient operation.
5. Effortless hydraulic opening of the shoulder, controlled directly from the user-friendly control desk.
6. Precise hydraulic inclination of lateral rolls for conical bending, all managed from the intuitive control desk.
7. Advanced numerical control ensures automatic production for unparalleled efficiency and accuracy.
8. Innovative movements of rolls on swing guides designed to minimize flat parts, enhancing the quality of the bend.
9. Versatile functionality allows for rolling tubes, tube segments, rounded boxes, ovals, and a myriad of other shapes with ease.
10. Rolls rotate on high-resistance, self-aligning bearings, guaranteeing smooth and reliable operation.
11. Expertly engineered rolls cambering technique to prevent reel and barrel effects, significantly boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our Heavy-Duty CNC 4 Roll Hydraulic Plate Bending Machine largely depends on the operator's skills, experience, and daily working hours. With proper maintenance as per provided instructions, the machine can last up to 10 years. However, consistent operation of 12 hours or more daily may reduce its longevity.
(2) What are the specific categories of your products?
We specialize in three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines. They accommodate thicknesses from 6mm to 150mm and widths from 1,000mm to 12,000mm. Additionally, we offer customized machines tailored to specific requirements, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.