Automatic CNC 4 Roll Plate Roller for Steel and Aluminum Sheet Forming

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Automatic CNC 4 Roll Plate Roller for Steel and Aluminum Sheet Forming
  • Automatic CNC 4 Roll Plate Roller for Steel and Aluminum Sheet Forming
  • Automatic CNC 4 Roll Plate Roller for Steel and Aluminum Sheet Forming
  • Automatic CNC 4 Roll Plate Roller for Steel and Aluminum Sheet Forming
  • Automatic CNC 4 Roll Plate Roller for Steel and Aluminum Sheet Forming
  • Automatic CNC 4 Roll Plate Roller for Steel and Aluminum Sheet Forming
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Forging Forming Method
Free Forging
Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Discover the ultimate in precision and efficiency with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This Automatic Sheet Metal Roller Bender is meticulously designed to handle Iron, Aluminum, and Steel with unmatched accuracy. Ideal for bending rolls, pipe, and tube rolling, this exceptional forming and pressing machine sets the standard for superior performance and reliability in the industry.

Product Description
 

Introducing our state-of-the-art Automatic CNC 4 Roll Plate Roller, crafted for precision and efficiency in steel and aluminum sheet forming. This globally acclaimed machine sets the benchmark as the fastest, safest, and most user-friendly plate roller in its class. Featuring a fully hydraulic 4-roll system with pre-bending capabilities, it can handle roll lengths up to 6,000mm and plate thicknesses up to 150mm.

This Advanced Design Offers Exceptional Benefits, Including:

(1) Plates are introduced horizontally, unlike the tilted approach of three-roll double pinch systems.

(2) Plates are instantly squared against the back roll, minimizing the risk of mismatched ends.

(3) Requires space on only one side of the machine, optimizing workspace efficiency.

(4) Significantly reduced flat-end due to superior pre-bending, thanks to the clamping roll reaching precise tangent points of the top and bottom rolls.

(5) The fastest machine for rolling a can, requiring just one position for each side bending roll.

(6) Entire cylinders can be completed in a single pass, within suitable capacity, including edge pre-bending.

* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll systems.

* No need to remove, turn, and re-insert the plate, as required with 3-roll single pinch machines.

(7) The four-roll system can be 50-80% faster and more productive than any three-roll style.

(8) Ideal for CNC operations, offering better control by clamping the plate between the top and bottom rolls until the job is done.

The Four Roll Design is Perfect for Clients Who:

1. Prefer CNC operation with minimal reliance on operator expertise.

2. Seek consistent, high-quality rolled products.

3. Aim for high productivity and increased profitability.

4. Require exceptional accuracy and quality enhancements.

5. Need handling solutions for larger plates, with a focus on production efficiency or safety.

6. Are new to plate rolling, benefiting from its user-friendly operation.
 
Automatic CNC 4 Roll Plate Roller for Steel and Aluminum Sheet Forming

 
Product Parameters

Automatic CNC 4 Roll Plate Roller for Steel and Aluminum Sheet Forming

 
Packaging & Shipping
 
 
Automatic CNC 4 Roll Plate Roller for Steel and Aluminum Sheet Forming

 
Automatic CNC 4 Roll Plate Roller for Steel and Aluminum Sheet Forming

 
Automatic CNC 4 Roll Plate Roller for Steel and Aluminum Sheet Forming

 
Automatic CNC 4 Roll Plate Roller for Steel and Aluminum Sheet Forming
 
Our Advantages

Automatic CNC 4 Roll Plate Roller for Steel and Aluminum Sheet Forming
Main Features
 

1. Built with an extremely robust structure, precision-machined using state-of-the-art CNC control machines
2. Equipped with two hydraulic motors seamlessly coupled to planetary gear units, ensuring flawless rotation of the two central rolls
3. Features hardened rolls that are meticulously hardened and polished for superior durability and performance
4. Comes with a separate control desk on wheels for enhanced operational flexibility and convenience
5. Offers hydraulic opening of the shoulder, efficiently controlled via the control desk
6. Enables hydraulic inclination of lateral rolls for precise conical bending, all managed directly from the control desk
7. Integrated numerical control system ensures automated, high-precision production processes
8. Roll movements are guided on swing guides to significantly minimize flat parts, enhancing the bending experience
9. Versatile for rolling a variety of shapes such as tubes, tube segments, rounded boxes, ovals, and more
10. Rolls rotate on high-resistance, self-aligning bearings, providing exceptional reliability and performance
11. Advanced Rolls Cambering technology ensures variable cambering, effectively preventing reel and barrel effects, thereby boosting bending precision and performance

FAQ
 

(1) How long is the service life of your product?

The service life of our rolling machine primarily depends on the operator's skills, experience, and daily working hours. With proper maintenance and adherence to our guidelines, the machine can last up to 10 years. However, excessive usage, such as working 12 hours or more daily, can impact its longevity.

(2) What are the specific categories of your products?

We specialize in three main types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.

(3) What are the specifications and styles of existing products?

Our portfolio includes both light and heavy-duty rolling machines, supporting thickness ranges from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we offer customized solutions tailored to unique customer requirements, such as smaller rolling diameters and specific applications like oil pipes, wind towers, and loaders.

Rolling Process
 
 
Automatic CNC 4 Roll Plate Roller for Steel and Aluminum Sheet Forming

 
Application
 
(1) Shipyard
Our Automatic CNC 4 Roll Plate Roller is meticulously crafted to meet the rigorous demands of shipyard production. It offers unparalleled bending capacities coupled with exceptional flexibility, making it an indispensable tool for ship plate fabrication.

(2) Wind Tower
Designed to cater to the energy industry's stringent requirements, our roller effortlessly handles heavy-duty, thick plates, making it perfect for constructing *** and turbine housings with precision and reliability.

(3) Boilers, pressure vessels, heat exchangers
Engineered for excellence, our roller is ideal for the intricate design and manufacture of plate bending rolls, tanks, barrels, and advanced water treatment units.

(4)Steel structure
With state-of-the-art equipment, you can seamlessly manufacture a variety of steel structures including bent segments, pipe structures, cones, and domes, ensuring precision and efficiency in every project.
 

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