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| Type: | Rolling Machine |
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Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine - an automatic marvel designed to effortlessly roll and bend sheet metal with unparalleled precision. Perfect for handling iron, aluminum, and a variety of other materials, this versatile roller bender seamlessly transforms pipe and tube into finely tuned creations. Experience the pinnacle of rolling and forming with our innovative pressing machine that redefines efficiency and quality.
Introducing the world's most advanced four roll plate bending machine, acclaimed globally for its speed, safety, and precision. This fully hydraulic 4-roll bending machine excels at pre-bending with impressive capabilities: rolls length up to 6,000mm and plate thickness up to 150mm.
This Advanced Design Has The Following Benefits Such As:
(1) The plate is introduced horizontally, not tilted as in three-roll double pinch machines, enhancing ease of use.
(2) Instantly squares the plate against the back roll, minimizing the risk of misalignment and ensuring quality results.
(3) Requires space on only one side for plate introduction, optimizing your workspace and operational efficiency.
(4) Significantly reduces flat-ends due to superior pre-bending capabilities, thanks to the clamping roll that precisely aligns the edges with top and bottom rolls.
(5) The fastest machine for rolling a can, needing only one position for each side bending roll, thus speeding up your production.
(6) Completes the entire cylinder in just one pass within its capacity, including pre-bending edges, improving efficiency.
* No need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll machines.
* Eliminates the need to remove, turn, and re-insert the plate as required with 3-roll single pinch machines.
(7) Up to 50-80% faster and more productive than any three-roll style machine, greatly enhancing your production rate.
(8) Perfect for CNC operations, it offers better control by clamping the plate between the top and bottom rolls until completion.
The Four Roll Design Is Recommend For Clients Who:
1. Seek to operate through CNC with reduced reliance on operator skills.
2. Desire consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require accuracy and quality improvements in their rolled products.
5. Need handling equipment for larger plates and are concerned about production efficiency or safety.
6. Are new to plate rolling and need a machine that's easy to operate.
1. Built with an exceptionally robust structure, meticulously machined using state-of-the-art CNC control machines for unparalleled precision and durability.
2. Equipped with two powerful hydraulic motors seamlessly coupled to high-efficiency planetary gear units, ensuring smooth and consistent rotation of the two central rolls.
3. Features hardened rolls that are both polished and reinforced, providing superior resilience and a perfect finish.
4. Includes a separate, mobile control desk, offering maximum convenience and flexibility in operation.
5. Facilitates hydraulic opening of the shoulder via the control desk for enhanced operational efficiency.
6. Allows for hydraulic inclination of lateral rolls for conical bending, all controllable directly from the intuitive control desk.
7. Integrated numerical control for seamless automatic production, ensuring high precision and repeatability.
8. The rolls move on swing guides to minimize the flat part, enhancing the uniformity and quality of the bends.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes with ease.
10. Rolls rotate on high-resistance, self-aligning bearings for smooth and reliable operation, ensuring longevity and reduced maintenance.
11. Advanced Rolls Cambering technology: utilizes variable cambering to eliminate reel and barrel effects, significantly boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our 4 Roll Hydraulic Plate Rolling Machine largely depends on the skill and experience of the operator, as well as the daily working hours. With proper maintenance, as per the provided instructions, the machine can last up to 10 years. However, it is important to note that continuous operation for extended hours, such as 12 hours or more, can significantly affect its longevity.
(2) What are the specific categories of your products?
We specialize in three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy types of rolling machines, accommodating thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.
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