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| Type: | Rolling Machine |
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Discover unparalleled precision with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art automatic sheet metal roller bender is specially designed for bending iron and aluminum with ease. Transforming pipes, tubes, and various metal sheets into intricate forms, this powerful machine ensures accuracy and efficiency in every roll. Enhance your metalworking capabilities and achieve flawless results with our top-tier bending rolls, expertly crafted for superior performance and durability.
Introducing the CNC 4 Roll Hydraulic Plate Rolling Machine, the pinnacle of modern bending solutions for iron and aluminum. Celebrated globally for its unparalleled speed, utmost safety, precision, and user-friendliness, this fully hydraulic marvel is designed to handle rolls up to 6,000mm in length and plates with a thickness of up to 150mm. Experience the future of plate rolling with this state-of-the-art machine.
This Advanced Design Offers The Following Exceptional Benefits:
(1) Plates are fed horizontally, eliminating the tilt required by three roll double pinch systems.
(2) Instant squaring against the back roll minimizes the risk of mis-matched ends, ensuring precision.
(3) Efficient space utilization by requiring operational space on only one side where the plate is introduced.
(4) Enhanced pre-bending significantly reduces flat-ends, as the clamping roll positions the edge precisely at the tangent points of the top and bottom rolls.
(5) Achieve the fastest can rolling with just one position for each side bending roll, maximizing efficiency.
(6) Complete the cylinder in a single pass, within capacity limits, including edge pre-bending for seamless operation.
* Unlike 3-roll machines, there's no need to pre-bend both ends before rolling the cylinder, streamlining the process.
* Avoid the cumbersome task of removing, turning, and re-inserting the plate, a common necessity with 3-roll single pinch systems.
(7) The four-roll system can be up to 50-80% faster and more productive compared to any three-roll style, offering unmatched efficiency.
(8) Ideal for CNC operations due to superior plate control, as the plate remains clamped between the top and bottom rolls until the process is complete.
The Four Roll Design Is Perfect For Clients Who:
1. Desire seamless CNC operations with minimal reliance on operator expertise.
2. Seek consistent, high-quality rolled products every time.
3. Aim for peak productivity and enhanced profit margins.
4. Require impeccable accuracy and notable quality improvements.
5. Manage large plates and prioritize both production efficiency and safety.
6. Are new to plate rolling, benefiting from the machine's ease of operation.
1. Unyielding Durability: Our CNC 4 Roll Hydraulic Plate Rolling Machine is crafted with a supremely robust structure using precision CNC control machines, ensuring unparalleled strength and resilience.
2. Dual Hydraulic Power: Equipped with two hydraulically-driven motors seamlessly connected to planetary gear systems, providing efficient and synchronized rotation for the central rolls.
3. Enhanced Roll Quality: Featuring hardened rolls that are both toughened and meticulously polished, delivering superior performance and longevity.
4. Portable Control: A versatile, separate control desk on wheels offers ease of operation and flexibility in various working environments.
5. Hydraulic Convenience: Effortlessly manage operations with a hydraulic opening shoulder controlled directly from the control desk.
6. Precision Conical Bending: Achieve perfectly conical bends with hydraulic lateral roll inclination, all managed directly from the control desk.
7. Automated Precision: Benefit from numerical control for seamless, automatic production processes, enhancing efficiency and consistency.
8. Optimized Roll Movement: Rolls operate on swing guides to minimize flat sections, ensuring precise and uniform bends.
9. Versatile Applications: Capable of rolling tubes, segments, rounded boxes, ovals, and other complex shapes with ease, catering to a wide array of bending needs.
10. High Resistance Bearings: Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth and reliable performance.
11. Superior Camber Control: Advanced variable cambering technology prevents reel and barrel effects, significantly enhancing bending precision and performance.
(1) How long is the service life of your product?
The service life of our CNC 4 Roll Hydraulic Plate Rolling Machine depends significantly on the skill level and experience of the operator, as well as the daily working hours. With proper maintenance according to our guidelines, the machine's lifespan can extend up to 10 years. However, if the machine is operated continuously for 12 hours or more each day, it may impact the overall longevity.
(2) What are the specific categories of your products?
We specialize in three main categories of roll bending machines: Mechanical 3-Roller Machines, Hydraulic 3-Roller Machines with Pre-Bending, and Hydraulic 4-Roller Machines with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our portfolio includes both light and heavy-duty rolling machines, with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we offer customization to meet specific customer requirements, such as machines for smaller rolling diameters and specialized applications including oil pipes, wind towers, and loaders.
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