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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - your ultimate solution for precision metalwork! This automatic sheet metal roller bender effortlessly bends iron, aluminum, and steel plates with unmatched accuracy. Perfect for rolling pipes, tubes, and forming intricate shapes, this advanced machine is engineered to meet the highest standards of efficiency and reliability. Elevate your production capabilities with the state-of-the-art pressing technology.
Introducing the industry's pinnacle of efficiency and precision: our Automatic 4 Roll Hydraulic Steel Bending Machine for Plate Rolling. Celebrated globally for its unmatched speed, safety, precision, and user-friendliness, this machine revolutionizes the plate rolling process. Engineered for superior performance, it comes fully equipped with hydraulic functionality and pre-bending capabilities. With roll lengths extending up to 6,000mm and accommodating plate thicknesses of up to 150mm, it stands as the quintessential choice for advanced plate bending needs.
This Advanced Design Offers the Following Unparalleled Benefits:
(1) The plate is introduced horizontally, providing a significant advantage over the traditional three roll double pinch method, which requires a tilted introduction.
(2) Instant plate squaring against the back roll minimizes the risk of mismatched end conditions, ensuring a flawless finish every time.
(3) Space-efficient design requires room on only one side of the machine, streamlining the introduction process.
(4) Experience greatly reduced flat-ends due to superior pre-bending, with the clamping roll precisely aligning with the top and bottom rolls' tangent points.
(5) Achieve the fastest rolling process for cans, needing only a single position for each side bending roll.
(6) Complete the entire cylinder in a single pass, including edge pre-bending, within suitable capacities.
* Eliminate the need for pre-bending both ends before rolling the full cylinder, a requirement of 3 roll machines.
* Avoid the cumbersome process of removing, turning, and re-inserting the plate, as necessitated by 3 roll single pinch systems.
(7) Enjoy productivity gains of 50-80% over any three-roll styles, thanks to the four-roll's superior efficiency.
(8) Ideal for CNC operations, offering better control with the plate securely clamped between the top and bottom rolls until completion.
Who Should Opt for the Four Roll Design:
1. Clients seeking to leverage CNC technology with minimal reliance on operator expertise.
2. Those desiring consistent, high-quality rolled products.
3. Businesses aiming for heightened productivity and profitability.
4. Enterprises requiring accuracy and quality improvements.
5. Operations in need of handling equipment for larger plates, addressing both production efficiency and safety concerns.
6. Newcomers to plate rolling, benefiting from the machine's user-friendly, intuitive operation.1. Unparalleled durability with a structure precisely crafted using state-of-the-art CNC control machines.
2. Two powerful hydraulic motors seamlessly integrated with planetary gear units, enabling smooth rotation of the two central rolls.
3. Superior quality hardened rolls, meticulously hardened and polished to perfection.
4. Convenient and mobile control desk, mounted on wheels for effortless maneuverability.
5. Effortless hydraulic shoulder opening, operated directly from the control desk.
6. Intuitive hydraulic inclination of lateral rolls for precise conical bending, controlled effortlessly from the control desk.
7. Advanced numerical control ensuring seamless automatic production.
8. Innovative roll movements on swing guides to minimize flat sections.
9. Versatile application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for optimal performance.
11. Expertly engineered Rolls Cambering technology to eliminate reel and barrel effects, enhancing bending precision and performance.
(1) How long is the service life of your product?
The longevity of our Automatic 4 Roll Hydraulic Steel Bending Machine for Plate Rolling largely depends on the operator's skill level, experience, and daily usage hours. With proper maintenance as per our guidelines, the machine can last up to a remarkable 10 years. However, it's essential to consider that extended daily operations, such as working 12 hours or more, can impact the overall lifespan of the machine.
(2) What are the specific categories of your products?
We proudly offer three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.
(3) What are the specifications and styles of existing products?
Our extensive range includes both light and heavy-duty rolling machines, accommodating thicknesses from 6mm to 150mm and widths ranging from 1000mm to 12000mm. We also specialize in custom machines tailored to unique customer requirements, such as smaller rolling diameters or specific applications including oil pipes, wind towers, and loaders.