Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets Shipbuilding

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets Shipbuilding
  • Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets Shipbuilding
  • Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets Shipbuilding
  • Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets Shipbuilding
  • Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets Shipbuilding
  • Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets Shipbuilding
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Discover the unparalleled precision and efficiency of the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is engineered for excellence, effortlessly handling Iron, Aluminum, and Steel with finesse. Perfect for Pipe and Tube Rolling, Forming, and Pressing, this machine brings industrial-grade performance to your workspace, ensuring flawless bending and rolling every time.

Product Description
 

Our Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets is globally acclaimed as the ultimate in speed, precision, safety, and user-friendliness. This fully hydraulic 4-roll bending machine features advanced pre-bending capabilities, accommodating rolls up to 6,000mm in length and plate thicknesses up to 150mm.

Key Advantages of This Advanced Design Include:

(1) Horizontal plate introduction, eliminating the need for tilted positioning as required in three roll double pinch machines.

(2) Instant plate squaring against the back roll, minimizing the risk of mismatched end conditions.

(3) Requires space only on one side of the machine for plate introduction, enhancing space efficiency.

(4) Significantly reduced flat-end due to superior pre-bending, with the clamping roll aligning precisely with the top and bottom rolls' tangent points.

(5) Unmatched speed, requiring only one position for each side bending roll, making it the fastest machine to roll a can.

(6) Complete cylinder finishing in a single pass (within suitable capacity), including precise edge pre-bending.

* No need to pre-bend both ends before rolling the entire cylinder, unlike 3-roll machines.

* No need to remove, turn, and reinsert the plate, simplifying the process compared to 3-roll single pinch machines.

(7) Up to 50-80% faster and more productive than any 3-roll design.

(8) Ideal for CNC operations with superior control, as the plate remains clamped between top and bottom rolls until fully processed.

Recommended for Clients Who:

1. Seek seamless CNC operations with reduced reliance on operator skills.

2. Aim for consistent, high-quality rolled products.

3. Desire enhanced productivity and profitability.

4. Require impeccable accuracy and quality enhancements.

5. Utilize handling equipment for large plates with an emphasis on safety and efficient production.

6. Are new to plate rolling, as this machine is the easiest to operate.
 
Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets Shipbuilding

 
Product Parameters

Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets Shipbuilding

 
Packaging & Shipping
 
 
Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets Shipbuilding

 
Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets Shipbuilding

 
Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets Shipbuilding

 
Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets Shipbuilding
 
Our Advantages

Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets Shipbuilding
Main Features
 

1. Crafted with an extremely robust structure and precision machined using advanced CNC control technology.
2. Equipped with two powerful hydraulic motors seamlessly coupled to planetary gear units, ensuring efficient rotation of the central rolls.
3. Features hardened rolls that are both polished and robust, guaranteeing durability and top-tier performance.
4. Comes with a separate, mobile control desk for ease of operation and flexibility.
5. Offers hydraulic shoulder opening controlled directly from the desk, enhancing user convenience and operational efficiency.
6. Allows for hydraulic inclination of lateral rolls, directly managed from the control desk, perfect for precise conical bending.
7. Integrated numerical control system for seamless and automatic production processes.
8. Rolls move on swing guides to minimize flat parts, ensuring better quality bends.
9. Versatile in application: capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with ease.
10. Rolls rotate on high-resistance, self-aligning bearings, providing stability and reliability during operation.
11. Innovative Rolls Cambering technology: variable cambering eliminates reel and barrel effects, significantly enhancing bending performance and precision.

FAQ
 

(1) How long is the service life of your product?

The service life of our Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets largely depends on the operator's skills, experience, and daily working hours. With proper maintenance according to the instructions, the machine can last up to 10 years. However, if the machine operates for extended hours, such as 12 hours or more daily, it can affect the overall service life.

(2) What are the specific categories of your products?

We offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with pre-bending, and Hydraulic 4 Roller with pre-bending. Each is designed to meet diverse industrial needs and applications.

(3) What are the specifications and styles of existing products?

Our product line includes both light and heavy types of rolling machines, accommodating thicknesses from 6mm to 150mm and widths ranging from 1000mm to 12000mm. Additionally, we can customize machines based on special customer requests for applications such as smaller rolling diameters, oil pipes, wind towers, loaders, and more.

Rolling Process
 
 
Industrial 4 Roll Hydraulic Steel Bending Plate Roller for Metal Sheets Shipbuilding

 
Application
 
(1) Shipyard
Our ship plate bending machine is meticulously designed to meet the rigorous demands of shipyard production. It offers unparalleled bending capacities combined with exceptional flexibility, ensuring that your production processes are both efficient and adaptable.

(2) Wind Tower
Specifically engineered to support the energy industry, our roller expertly handles heavy-duty, thick plates to construct robust nuclear reactors and turbine housings. Reliability and precision are at the core of our design.

(3) Boilers, Pressure Vessels, Heat Exchangers
Our advanced plate bending rolls cater to the intricate design and manufacturing needs of tanks, barrels, and water treatment units, ensuring high performance and durability.

(4)Steel Structure
With our top-tier equipment, you can effortlessly manufacture complex steel structures, including bent segments, pipe structures, cones, domes, and more, achieving impeccable precision and structural integrity.
 

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