Automatic 4 Roll Hydraulic Plate Roller for Bending Sheet Metal and Pipe Vessels

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Automatic 4 Roll Hydraulic Plate Roller for Bending Sheet Metal and Pipe Vessels
  • Automatic 4 Roll Hydraulic Plate Roller for Bending Sheet Metal and Pipe Vessels
  • Automatic 4 Roll Hydraulic Plate Roller for Bending Sheet Metal and Pipe Vessels
  • Automatic 4 Roll Hydraulic Plate Roller for Bending Sheet Metal and Pipe Vessels
  • Automatic 4 Roll Hydraulic Plate Roller for Bending Sheet Metal and Pipe Vessels
  • Automatic 4 Roll Hydraulic Plate Roller for Bending Sheet Metal and Pipe Vessels
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Discover the ultimate in precision and efficiency with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is engineered to effortlessly handle Iron, Aluminum, and more. Perfect for Pipe and Tube Rolling, Forming, and Pressing, it delivers unparalleled performance for your bending needs.

Product Description
 

The Automatic 4 Roll Hydraulic Plate Roller is celebrated globally for being the epitome of speed, safety, precision, and user-friendliness within its category. This state-of-the-art, fully hydraulic 4-roll bending machine with pre-bending capabilities accommodates roll lengths up to an impressive 6,000mm and plate thicknesses up to a robust 150mm.

Experience the Cutting-Edge Benefits of Our Advanced Design:

(1) Plates are introduced horizontally, eliminating the need for tilting as seen in three roll double pinch machines.

(2) Plates are immediately squared against the back roll, significantly reducing the risk of mismatched end conditions.

(3) Requires space on only one side of the machine, simplifying the introduction of plates.

(4) Substantially reduced flat-end due to superior pre-bending, allowing the clamping roll to precisely engage the tangent points of the top and bottom rolls.

(5) This machine is the fastest available for rolling a can, requiring just one position for each side bending roll.

(6) Complete the entire cylinder in a single pass, within capacity, including edge pre-bending.

* No need for pre-bending both ends before rolling the entire cylinder, unlike with 3 roll designs.

* Eliminates the need to remove, turn, and re-insert plates as required with 3 roll single pinch machines.

(7) The four roll design can be 50-80% faster and more productive than any three roll style.

(8) Perfect for CNC operations, offering better plate control by clamping between the top and bottom rolls until completion.

The Ideal Choice for Clients Who:

1. Desire CNC operation with minimal reliance on operator skills.

2. Seek consistent, high-quality rolled products.

3. Aim for high productivity and boosted profits.

4. Demand accuracy and quality improvements.

5. Require handling of larger plates with a focus on production efficiency and safety.

6. Are beginners in plate rolling, as this machine is the simplest to operate.
 
Automatic 4 Roll Hydraulic Plate Roller for Bending Sheet Metal and Pipe Vessels

 
Product Parameters

Automatic 4 Roll Hydraulic Plate Roller for Bending Sheet Metal and Pipe Vessels

 
Packaging & Shipping
 
 
Automatic 4 Roll Hydraulic Plate Roller for Bending Sheet Metal and Pipe Vessels

 
Automatic 4 Roll Hydraulic Plate Roller for Bending Sheet Metal and Pipe Vessels

 
Automatic 4 Roll Hydraulic Plate Roller for Bending Sheet Metal and Pipe Vessels

 
Automatic 4 Roll Hydraulic Plate Roller for Bending Sheet Metal and Pipe Vessels
 
Our Advantages

Automatic 4 Roll Hydraulic Plate Roller for Bending Sheet Metal and Pipe Vessels
Main Features
 

1. Exceptionally robust structure meticulously crafted with state-of-the-art CNC control machines, ensuring unparalleled durability.
2. Dual hydraulic motors integrated with precision planetary gear units, driving the two central rolls with unparalleled efficiency.
3. Rolls designed with superior hardness and a polished finish, offering maximum resistance and longevity.
4. Separate, mobile control desk designed for ease of use and operational efficiency.
5. Convenient hydraulic opening of the shoulder, effortlessly controlled via the control desk.
6. Hydraulic lateral roll inclination for precise conical bending, all controlled directly from the intuitive control desk.
7. Advanced numerical control system for seamless and automated production processes.
8. Roll movements are optimized with swing guides, significantly reducing the flat part and improving overall bending quality.
9. Versatile application capabilities, allowing it to roll tubes, tube segments, rounded boxes, ovals, and various other shapes with precision.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth operation and reliability.
11. Expertly engineered rolls cambering technology to prevent reel and barrel effect, thus enhancing bending performance and precision.

FAQ
 

(1) What is the service life of your product?

The longevity of our Automatic 4 Roll Hydraulic Plate Roller highly depends on the operator's skills, experience, and daily working hours. With proper maintenance and adherence to operational guidelines, the machine can last up to an impressive 10 years. Note that extended daily use, such as operating for 12 hours or more, may impact its overall service life.

(2) What are the specific categories of your products?

We proudly offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending. Each type is designed to meet various industrial needs.

(3) What are the specifications and styles of your existing products?

Our product range includes both light and heavy-duty rolling machines, accommodating thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.

Rolling Process
 
 
Automatic 4 Roll Hydraulic Plate Roller for Bending Sheet Metal and Pipe Vessels

 
Application
 
(1) Shipyard
This ship plate bending machine is meticulously engineered to meet the rigorous demands of shipyard production. It combines exceptional bending capacities with unparalleled flexibility, making it an indispensable tool for shipbuilders.

(2) Wind Tower
Designed to support the energy industry, this machine effortlessly rolls heavy-duty, thick plates to construct robust nuclear reactors and turbine housings with precision and efficiency.

(3) Boilers, pressure vessels, heat exchangers
Expertly crafted for designing and manufacturing plate bending rolls, this machine is perfect for creating tanks, barrels, and water treatment units.

(4)Steel structure
With the right equipment, you can easily fabricate a variety of steel structures, including bent segments, pipe structures, cones, and domes, ensuring versatility and superior performance.
 

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