Industrial Plate Roll Hydraulic Machine for Metal Sheet Bending and Rolling

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Industrial Plate Roll Hydraulic Machine for Metal Sheet Bending and Rolling
  • Industrial Plate Roll Hydraulic Machine for Metal Sheet Bending and Rolling
  • Industrial Plate Roll Hydraulic Machine for Metal Sheet Bending and Rolling
  • Industrial Plate Roll Hydraulic Machine for Metal Sheet Bending and Rolling
  • Industrial Plate Roll Hydraulic Machine for Metal Sheet Bending and Rolling
  • Industrial Plate Roll Hydraulic Machine for Metal Sheet Bending and Rolling
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Experience unparalleled precision and efficiency with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art machine is designed for automatic sheet metal rolling, bending, and forming, effortlessly handling materials such as iron and aluminum. Perfect for creating intricate bends and rolls in pipes and tubes, this machine is a must-have for any industrial metalworking operation.

Product Description
 

This state-of-the-art four-roll plate bending machine is heralded globally for its unparalleled speed, safety, precision, and user-friendly operation across all ranges. Completely hydraulic, this 4-roll bending marvel boasts pre-bending capabilities, with roll lengths extending up to an impressive 6,000mm and plate thicknesses reaching a robust 150mm.

This Advanced Design Offers the Following Exceptional Benefits:

(1) Plates are introduced horizontally, unlike the tilted approach in three-roll double-pinch configurations.

(2) Instant squaring of the plate against the back roll minimizes the risk of mismatched ends.

(3) Required space is limited to one side of the machine, optimizing the plate introduction process.

(4) Enhanced pre-bending significantly reduces flat-ends, with the clamping roll guiding edges precisely to the top and bottom rolls' tangent points.

(5) Experience the fastest can-rolling process with just one position needed for each side bending roll.

(6) Complete the entire cylinder in a single pass, including pre-bending the edges, within suitable capacity.

* No requirement to pre-bend both ends before rolling the entire cylinder, as necessary with a 3-roll machine.

* Eliminate the need to remove, turn, and reinsert the plate, unlike the 3-roll single pinch method.

(7) Enjoy up to 50-80% faster and more productive operation compared to any three-roll design.

(8) Ideally suited for CNC operations, offering superior control as the plate remains clamped between the top and bottom rolls until completion.

The Four-Roll Design is Recommended for Clients Who:

1. Desire CNC operations with reduced dependency on operator skill.

2. Seek consistent, high-quality rolled products.

3. Aim for high productivity and enhanced profit margins.

4. Require precise accuracy and quality improvements.

5. Need handling equipment for larger plates, prioritizing production efficiency and safety.

6. Are new to plate rolling, benefiting from the easiest operation available for a plate roll.
 
Industrial Plate Roll Hydraulic Machine for Metal Sheet Bending and Rolling

 
Product Parameters

Industrial Plate Roll Hydraulic Machine for Metal Sheet Bending and Rolling

 
Packaging & Shipping
 
 
Industrial Plate Roll Hydraulic Machine for Metal Sheet Bending and Rolling

 
Industrial Plate Roll Hydraulic Machine for Metal Sheet Bending and Rolling

 
Industrial Plate Roll Hydraulic Machine for Metal Sheet Bending and Rolling

 
Industrial Plate Roll Hydraulic Machine for Metal Sheet Bending and Rolling
 
Our Advantages

Industrial Plate Roll Hydraulic Machine for Metal Sheet Bending and Rolling
Main Features
 

1. Built with an extremely robust structure, precisely machined using CNC control machines for unbeatable durability and precision.
2. Equipped with two hydraulic motors connected to high-performance planetary gear units, ensuring smooth and powerful rotation of the two central rolls.
3. Featuring hardened rolls that are both tough and polished for superior surface quality and longevity.
4. Comes with a separate control desk mounted on wheels for maximum operational convenience and flexibility.
5. Allows hydraulic opening of the shoulder, controllable directly from the conveniently placed control desk.
6. Offers hydraulic inclination of lateral rolls, enabling effortless conical bending directly from the control desk.
7. Integrated numerical control system for seamless automatic production, enhancing efficiency and precision.
8. Employs roll movements on swing guides, designed to minimize the flat part, ensuring smooth bends.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with ease.
10. Utilizes high resistance self-aligning bearings for the rolls rotation, guaranteeing consistent performance.
11. Advanced Rolls Cambering technology: expertly engineered variable cambering to prevent reel and barrel effect, significantly enhancing bending performance and precision.

FAQ
 

(1) What is the typical service life of your product?

The service life of our Industrial Plate Roll Hydraulic Machine depends on several factors, including the operator's skills, experience, and daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine operates for extended periods, such as 12 hours or more daily, it could impact its longevity.

(2) What are the specific categories of your products?

We offer three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.

(3) What are the specifications and styles of your existing products?

Our product range includes both light and heavy types of rolling machines. They cater to thicknesses from 6mm up to 150mm and widths ranging from 1000mm to 12000mm. Additionally, we can customize machines to meet special requirements, such as smaller rolling diameters and specific applications like oil pipes, wind towers, loaders, and more.

Rolling Process
 
 
Industrial Plate Roll Hydraulic Machine for Metal Sheet Bending and Rolling

 
Application
 
(1) Shipyard
Designed to meet the specific needs of shipyard production, the ship plate bending machine offers exceptional bending capacities coupled with remarkable flexibility.

(2) Wind Tower
Specifically tailored for the energy sector, this machine is capable of rolling heavy-duty, thick plates essential for constructing ***s and turbine housings.

(3) Boilers, pressure vessels, heat exchangers
Ideal for the design and manufacture of plate bending rolls, this machine is integral to the production of tanks, barrels, and water treatment units.

(4)Steel Structure
With the right equipment, manufacture steel structures with precision, including bent segments, pipe structures, cones, domes, and more.
 

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