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| Type: | Rolling Machine |
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Experience unparalleled precision and efficiency with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art machine is designed for automatic sheet metal rolling, bending, and forming, effortlessly handling materials such as iron and aluminum. Perfect for creating intricate bends and rolls in pipes and tubes, this machine is a must-have for any industrial metalworking operation.
This state-of-the-art four-roll plate bending machine is heralded globally for its unparalleled speed, safety, precision, and user-friendly operation across all ranges. Completely hydraulic, this 4-roll bending marvel boasts pre-bending capabilities, with roll lengths extending up to an impressive 6,000mm and plate thicknesses reaching a robust 150mm.
This Advanced Design Offers the Following Exceptional Benefits:
(1) Plates are introduced horizontally, unlike the tilted approach in three-roll double-pinch configurations.
(2) Instant squaring of the plate against the back roll minimizes the risk of mismatched ends.
(3) Required space is limited to one side of the machine, optimizing the plate introduction process.
(4) Enhanced pre-bending significantly reduces flat-ends, with the clamping roll guiding edges precisely to the top and bottom rolls' tangent points.
(5) Experience the fastest can-rolling process with just one position needed for each side bending roll.
(6) Complete the entire cylinder in a single pass, including pre-bending the edges, within suitable capacity.
* No requirement to pre-bend both ends before rolling the entire cylinder, as necessary with a 3-roll machine.
* Eliminate the need to remove, turn, and reinsert the plate, unlike the 3-roll single pinch method.
(7) Enjoy up to 50-80% faster and more productive operation compared to any three-roll design.
(8) Ideally suited for CNC operations, offering superior control as the plate remains clamped between the top and bottom rolls until completion.
The Four-Roll Design is Recommended for Clients Who:
1. Desire CNC operations with reduced dependency on operator skill.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and enhanced profit margins.
4. Require precise accuracy and quality improvements.
5. Need handling equipment for larger plates, prioritizing production efficiency and safety.
6. Are new to plate rolling, benefiting from the easiest operation available for a plate roll.
1. Built with an extremely robust structure, precisely machined using CNC control machines for unbeatable durability and precision.
2. Equipped with two hydraulic motors connected to high-performance planetary gear units, ensuring smooth and powerful rotation of the two central rolls.
3. Featuring hardened rolls that are both tough and polished for superior surface quality and longevity.
4. Comes with a separate control desk mounted on wheels for maximum operational convenience and flexibility.
5. Allows hydraulic opening of the shoulder, controllable directly from the conveniently placed control desk.
6. Offers hydraulic inclination of lateral rolls, enabling effortless conical bending directly from the control desk.
7. Integrated numerical control system for seamless automatic production, enhancing efficiency and precision.
8. Employs roll movements on swing guides, designed to minimize the flat part, ensuring smooth bends.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with ease.
10. Utilizes high resistance self-aligning bearings for the rolls rotation, guaranteeing consistent performance.
11. Advanced Rolls Cambering technology: expertly engineered variable cambering to prevent reel and barrel effect, significantly enhancing bending performance and precision.
(1) What is the typical service life of your product?
The service life of our Industrial Plate Roll Hydraulic Machine depends on several factors, including the operator's skills, experience, and daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine operates for extended periods, such as 12 hours or more daily, it could impact its longevity.
(2) What are the specific categories of your products?
We offer three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of your existing products?
Our product range includes both light and heavy types of rolling machines. They cater to thicknesses from 6mm up to 150mm and widths ranging from 1000mm to 12000mm. Additionally, we can customize machines to meet special requirements, such as smaller rolling diameters and specific applications like oil pipes, wind towers, loaders, and more.
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