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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - the epitome of precision and efficiency in sheet metal forming. This Automatic Sheet Metal Roller Bender is meticulously engineered to handle iron and aluminum with unparalleled ease. Whether you're rolling, forming, or pressing, this versatile Pipe Tube Rolling Machine guarantees impeccable results every time.
Our CNC 4 Roll Hydraulic Plate Rolling Machine for Steel and Aluminum Sheets is heralded globally as the epitome of speed, safety, precision, and user-friendliness across a broad range of applications. This state-of-the-art fully hydraulic 4-roll bending machine, equipped with pre-bending capabilities, can accommodate rolls up to an impressive 6,000mm in length and handle plate thicknesses of up to 150mm with ease.
The Cutting-Edge Design Offers Notable Advantages Including:
(1) Plates are fed horizontally, eliminating the need for tilting as seen in three roll double pinch machines.
(2) Plates are instantly squared against the back roll, significantly reducing the risk of mismatched ends.
(3) Requires operational space only on one side, where the plates are introduced to the machine.
(4) Achieves a greatly reduced flat-end due to superior pre-bending capabilities, thanks to a clamping roll that brings the edge to precise tangent points on the top and bottom rolls.
(5) Unmatched in speed for rolling a can, needing just one position for each side bending roll.
(6) Capable of completing an entire cylinder in a single pass, including edge pre-bending, within suitable capacity.
* Unlike 3-roll machines, there is no need to pre-bend both ends before rolling the entire cylinder.
* No need to remove, turn, and reinsert the plate as required with 3-roll single pinch machines.
(7) Up to 50-80% faster and more productive than any three-roll style machine.
(8) Ideally suited for CNC operations as the plate remains under optimal control, clamped between top and bottom rolls until completion.
The Four Roll Design is Ideal for Clients Who:
1. Aim to operate through CNC, minimizing reliance on operator expertise.
2. Desire consistent, high-quality rolled products.
3. Seek enhanced productivity and profitability.
4. Require superior accuracy and quality improvements.
5. Need efficient handling equipment for larger plates, with a focus on production efficiency and safety.
6. Are new to plate rolling and seek the easiest machine to operate.1. Boasts an extremely robust structure, precisely machined with advanced CNC control machines for superior durability and accuracy.
2. Equipped with two powerful hydraulic motors coupled to planetary gear units, ensuring efficient rotation of the two central rolls for seamless operation.
3. Features hardened rolls that are both polished and durable, providing exceptional performance and longevity.
4. Includes a separate, mobile control desk on wheels for easy and flexible operation, enhancing user convenience.
5. Facilitates hydraulic opening of the shoulder via the control desk, streamlining the operational process.
6. Allows for hydraulic inclination of lateral rolls directly from the control desk, enabling precise conical bending.
7. Integrated numerical control system for automated production, maximizing efficiency and consistency.
8. Utilizes swing guides for roll movements, effectively reducing flat parts and improving bending quality.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and other complex shapes with ease.
10. Rolls rotate on high-resistance self-aligning bearings, ensuring smooth and reliable operation.
11. Advanced rolls cambering technology to avoid reel and barrel effects, enhancing bending performance and precision for superior results.
(1) How long is the service life of your product?
The service life of our CNC 4 Roll Hydraulic Plate Rolling Machine for Steel and Aluminum Sheets is influenced by the operator's skill level, experience, and daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine operates for 12 hours or more daily, it may reduce the overall longevity.
(2) What are the specific categories of your products?
We specialize in three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Prebending, and Hydraulic 4-Roller with Prebending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy types of rolling machines, accommodating thicknesses from 6-150mm and widths from 1000-12000mm. We also manufacture custom machines tailored to specific requirements, such as smaller rolling diameters and specialized applications like oil pipes, wind towers, and loaders.