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Type: | Rolling Machine |
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Discover the unparalleled precision and power of the CNC 4 Roll Hydraulic Steel Plate Bending Machine. Designed to handle even the most demanding sheet metal projects, this Automatic Sheet Metal Roller Bender effortlessly shapes iron, aluminum, and more into perfect forms. Whether you're rolling pipes, tubes, or engaging in complex forming and pressing tasks, this machine guarantees exceptional results every time.
This four roll plate bending machine is celebrated globally for its unparalleled speed, safety, precision, and ease of use across all ranges. It features a fully hydraulic system, offering advanced pre-bending capabilities. The machine accommodates roll lengths up to 6,000mm and plate thicknesses up to 150mm, making it a versatile solution for diverse metalworking needs.
This Advanced Design Offers the Following Benefits:
(1) Plates are introduced horizontally, eliminating the tilt required by three roll double pinch machines, enhancing ease of use.
(2) Plates are instantly squared against the back roll, significantly reducing the risk of mismatched end conditions.
(3) Requires operational space on only one side of the machine, simplifying the introduction of plates.
(4) Greatly reduced flat-end areas due to superior pre-bending, with the clamping roll achieving precise tangency with the top and bottom rolls.
(5) The machine speeds up the rolling process, requiring only a single position for each side bending roll to create a can.
(6) Complete cylinder creation, including edge pre-bending, can be achieved in just one pass, within suitable capacity limits.
* No need for pre-bending both ends before rolling the full cylinder, unlike with a 3-roll machine.
* Eliminates the need to remove, turn, and re-insert plates, as required by 3-roll single pinch machines.
(7) The four roll design can be up to 50-80% faster and more productive than any three roll style machine.
(8) Perfect for CNC operations, ensuring better control of the plate, which remains clamped between the top and bottom rolls until the part is completed.
The Four Roll Design is Recommended for Clients Who:
1. Wish to operate through CNC, reducing reliance on operator skill levels.
2. Seek consistent, high-quality rolled products.
3. Desire high productivity and increased profitability.
4. Require improved accuracy and overall quality of rolled products.
5. Need efficient handling equipment for larger plates, addressing both production efficiency and safety concerns.
6. Are new to plate rolling, as this is the easiest plate roll machine to operate.1. Exceptionally robust structure machined using high-precision CNC control machines, ensuring durability and reliability.
2. Twin hydraulic motors paired with advanced planetary gear units for seamless rotation of the two central rolls.
3. Rolls are hardened and polished to perfection for enhanced performance and longevity.
4. Equipped with a separate, mobile control desk for convenient operation and maneuverability.
5. Hydraulic opening of the shoulder is effortlessly managed via the control desk for user convenience.
6. Hydraulic inclination of lateral rolls for precise conical bending, all controlled directly from the control desk.
7. Advanced numerical control system for efficient and automatic production processes.
8. Rolling movements on swing guides effectively minimize flat parts and ensure uniformity.
9. Versatile functionality allowing for the rolling of tubes, tube segments, rounded boxes, ovals, and other complex shapes.
10. Rolls rotation on high-resistance self-aligning bearings for smooth and consistent operation.
11. Innovative Rolls Cambering technology to avoid reel and barrel effects, enhancing bending precision and performance.
(1) How long is the service life of your product?
The service life of our product greatly depends on the skill level and experience of the operator, as well as the daily working hours. With proper maintenance according to our instructions, the rolling machine can last up to 10 years. However, if the machine is operated for extended periods, such as 12 hours or more each day, it may reduce the overall lifespan.
(2) What are the specific categories of your products?
We offer three primary types of roll bending machines: Mechanical 3-roller, Hydraulic 3-roller with pre-bending, and Hydraulic 4-roller with pre-bending.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy-duty rolling machines, catering to thicknesses from 6-150mm and widths from 1000-12000mm. We also specialize in customizing machines to meet specific customer requirements, such as smaller rolling diameters and special applications like oil pipes, wind towers, and loaders.