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| Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, the pinnacle of precision and efficiency. This Automatic Sheet Metal Roller Bender is expertly designed to handle Iron, Aluminum, and various other materials with unparalleled accuracy. Whether you need to bend rolls, pipes, or tubes, this machine seamlessly integrates rolling, forming, and pressing functions to deliver outstanding results every time. Elevate your production capabilities with this state-of-the-art solution.
Introducing our state-of-the-art Industrial 4 Roll Plate Roller Sheet Metal Bending Machine with Hydraulic System. Globally recognized as the pinnacle in speed, safety, precision, and user-friendliness, this fully hydraulic 4-roll bending machine offers unparalleled performance across all ranges. Boasting a roll length of up to 6,000mm and accommodating plate thicknesses up to 150mm, it redefines efficiency and accuracy in metal bending.
This Advanced Design Offers the Following Unparalleled Benefits:
(1) The plate is introduced horizontally, eliminating the tilt required in three-roll double pinch systems.
(2) The plate is instantly squared against the back roll, significantly reducing the risk of mismatched end conditions.
(3) This design requires space only on one side of the machine, where the plate is fed into the system.
(4) The clamping roll ensures greatly reduced flat-end effects through precise pre-bending, reaching the exact tangent points on the top and bottom rolls.
(5) Experience unmatched speed in rolling a can, with only one position required for each side bending roll.
(6) Complete the entire cylinder in a single pass, including pre-bending of the edges, provided it is within the machine's capacity.
* No need to pre-bend both ends before rolling the entire cylinder as required with a 3-roll system.
* Eliminate the need to remove, turn, and re-insert the plate as necessitated by a 3-roll single pinch system.
(7) The four-roll system can be up to 50-80% faster and more productive than any three-roll design.
(8) Ideal for CNC operations, maintaining superior control by clamping the plate between the top and bottom rolls until the part is fully completed.
The Four Roll Design is Recommended for Clients Who:
1. Seek to operate through CNC with minimal reliance on operator skill.
2. Desire consistent quality in rolled products.
3. Aim for high productivity and increased profitability.
4. Demand improved accuracy and quality in their operations.
5. Require handling equipment for larger plates and are concerned about production efficiency or safety.
6. Are new to plate rolling and need an easy-to-operate solution.
1. Constructed with a supremely robust structure, meticulously machined using advanced CNC control technology.
2. Equipped with two powerful hydraulic motors, seamlessly coupled to planetary gear units to ensure smooth rotation of the central rolls.
3. Features hardened rolls / hardened and polished rolls for enhanced durability and precision.
4. Includes a separate, mobile control desk on wheels for effortless operation and mobility.
5. Facilitates hydraulic opening of the shoulder via the control desk for convenience and efficiency.
6. Allows for hydraulic inclination of lateral rolls for conical bending, operable directly from the control desk.
7. Integrated numerical control system for streamlined automatic production and higher productivity.
8. Roll movements are guided on swing guides to significantly reduce flat parts and ensure smooth operations.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, or other custom shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for optimal performance and longevity.
11. Features advanced Rolls Cambering technology, enabling variable cambering to prevent reel and barrel effects, thereby enhancing bending precision and performance.
(1) How long is the service life of your product?
The service life of our Industrial 4 Roll Plate Roller Sheet Metal Bending Machine with Hydraulic System depends on various factors, including the skills and experience of the operator, as well as the daily working hours. With regular maintenance performed according to the provided instructions, the machine can have a lifespan of up to 10 years. However, if the machine is operated for extended hours, such as 12 hours or more daily, it may impact the overall service life.
(2) What are the specific categories of your products?
Our product line includes three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending. Each category is designed to meet different industrial needs and applications.
(3) What are the specifications and styles of existing products?
We offer both light and heavy-duty rolling machines with a range of specifications. The thickness capacity ranges from 6mm to 150mm, and the width capacity spans from 1000mm to 12000mm. Additionally, we provide customized machines tailored to specific customer requirements, including smaller rolling diameters and applications such as oil pipes, wind towers, and loaders.
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