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| Type: | Rolling Machine |
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Experience precision and power with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This advanced automatic sheet metal roller bender is designed to effortlessly shape and bend iron, aluminum, and more. Whether you need to roll pipes, tubes, or form complex metal structures, this machine is your go-to solution for top-tier metal sheet forming and pressing.
Discover the unparalleled efficiency and precision with our Hydraulic Plate Roller with Bending Rolls for Metal Sheet Forming and Pressing. This state-of-the-art four-roll plate bending machine stands as the epitome of speed, safety, precision, and ease of use on a global scale. Engineered for excellence, it features a fully hydraulic system with advanced pre-bending capabilities. Boasting roll lengths reaching up to 6,000mm and handling plate thicknesses up to an impressive 150mm, this machine is set to redefine your metal forming operations.
Advanced Design Benefits:
(1) Plates are introduced horizontally, unlike the tilted method in three-roll double pinch machines, offering a more streamlined process.
(2) Instant plate squaring against the back roll minimizes the risk of mismatched end conditions, ensuring a perfect finish every time.
(3) Requires minimal floor space, with operation concentrated on one side of the machine where the plate is fed.
(4) Significantly reduced flat-end results from superior pre-bending, thanks to the clamping roll's precision in taking the edge to the exact tangent points of the top and bottom rolls.
(5) Achieve unmatched efficiency as the fastest machine to roll a can, requiring only a single position adjustment for each side bending roll.
(6) Complete the entire cylinder in just one pass, including edge pre-bending, within the machine's capacity.
* Eliminate the need to pre-bend both ends before rolling the entire cylinder, a necessity in 3-roll machines.
* Avoid the cumbersome process of removing, turning, and re-inserting the plate as required by a 3-roll single pinch.
(7) Experience a productivity boost, with the four-roll design being 50-80% faster and more efficient than any three-roll style.
(8) Perfect for CNC operations, offering exceptional control as the plate remains clamped between the top and bottom rolls until completion.
Ideal Clients for the Four-Roll Design:
1. Clients seeking to leverage CNC operations with reduced reliance on operator skills.
2. Those aiming for consistent, high-quality rolled products.
3. Businesses focused on high productivity and maximizing profits.
4. Operators requiring enhanced accuracy and quality in their outputs.
5. Companies handling larger plates with a focus on production efficiency and safety.
6. Newcomers to plate rolling, appreciate its user-friendly operation for a seamless introduction to the process.
1. Exceptionally durable, our structure is precision-machined using advanced CNC control machines, ensuring unrivaled robustness.
2. Twin hydraulic motors, seamlessly coupled with planetary gear units, drive the rotation of the two central rolls with optimum efficiency.
3. Featuring hardened rolls, meticulously hardened and polished, to guarantee longevity and impeccable performance.
4. Equipped with a versatile, mobile control desk, allowing for seamless, on-the-go operation.
5. Effortlessly manage the hydraulic shoulder opening directly from the convenient control desk.
6. Achieve precise conical bending with the hydraulic inclination of lateral rolls, controllable directly from the user-friendly control desk.
7. Incorporating cutting-edge numerical control systems, our machine supports fully automated production processes.
8. Designed with swing guides for roll movements to effectively minimize the flat part, enhancing output quality.
9. Versatile in application, it can adeptly roll tubes, tube segments, rounded boxes, ovals, and a variety of other shapes.
10. Rolls are mounted on high-resistance, self-aligning bearings, ensuring smooth, reliable rotation.
11. Our advanced Rolls Cambering technology allows for variable cambering, preventing reel and barrel effects, thereby elevating bending precision and performance.
(1) How long is the service life of your product?
The service life of our Hydraulic Plate Roller is influenced by the operator's skill, experience, and daily working hours. With proper maintenance, as per our guidelines, the rolling machine can last up to 10 years. However, if the machine operates for 12 hours or more each day, it may affect its longevity. Regular maintenance and mindful usage are paramount to ensuring the best performance and extended service life.
(2) What are the specific categories of your products?
We offer three primary categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending. Each category is designed to meet diverse metal forming and pressing needs.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy-duty rolling machines with thickness capacities from 6mm to 150mm and widths ranging from 1000mm to 12000mm. Additionally, we specialize in crafting custom machines tailored to unique customer requirements, such as smaller rolling diameters or specific applications like oil pipes, wind towers, and loaders. We pride ourselves on delivering versatile solutions for various industrial applications.
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