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Type: | Rolling Machine |
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Introducing the Precision CNC 4 Roll Hydraulic Steel Plate Bending Machine - your ultimate solution for seamless, automatic metal sheet bending. This sophisticated Sheet Metal Roller Bender expertly handles iron, aluminum, and various other metals, transforming them into precise bends and rolls. Whether you need to roll pipes, tubes, or form intricate shapes, this machine is designed to meet all your pressing and forming needs with unparalleled precision and efficiency.
Our Precision CNC 4 Roll Hydraulic Plate Roller for Metal Sheet Bending sets the global benchmark as the fastest, safest, most precise, and user-friendly plate roll in its class. This fully hydraulic 4-roll bending marvel offers unparalleled pre-bending capabilities, handling rolls up to 6,000mm in length and plate thicknesses up to 150mm. Experience the revolution in plate bending technology with our state-of-the-art machine.
This Advanced Design Offers the Following Exceptional Benefits:
(1) Horizontal plate introduction ensures ease of use, unlike the tilted method in three-roll double pinch machines.
(2) Plates are instantly squared against the back roll, significantly reducing the risk of mis-matched end conditions.
(3) Space-efficient design requires room only on one side, facilitating easy plate introduction.
(4) Superior pre-bending capabilities, thanks to the precise clamping roll, minimize flat-ends by reaching the exact tangent points of the top and bottom rolls.
(5) Unprecedented speed in rolling cans, needing only one position for each side bending roll, streamlining your operations.
(6) Complete cylinder production in a single pass, including precise edge pre-bending, within suitable capacity limits.
* Eliminate the need for pre-bending both ends before rolling, which is a requirement with three-roll machines.
* No need to remove, turn, and re-insert the plate, as required in three-roll single pinch machines.
(7) Achieve up to 50-80% faster and more productive operations compared to any three-roll style machine.
(8) Optimally designed for CNC operations, ensuring better plate control with the top and bottom rolls clamping the material until the process is complete.
The Four Roll Design Is Ideal For Clients Who:
1. Desire to leverage CNC operations, reducing dependence on operator skills.
2. Aim for consistent, high-quality rolled products.
3. Seek high productivity and increased profit margins.
4. Require enhanced accuracy and quality improvements.
5. Need to handle larger plates efficiently, with a strong focus on production and safety.
6. Are new to plate rolling, as it offers the easiest and most user-friendly operation.1. Built with a supremely robust structure, meticulously machined using advanced CNC control machines for unparalleled precision.
2. Equipped with two powerful hydraulic motors, seamlessly coupled to planetary gear units, ensuring smooth and efficient rotation of the two central rolls.
3. Features hardened and polished rolls, engineered for superior durability and performance.
4. Comes with a separate control desk on wheels, providing exceptional flexibility and ease of use.
5. Offers hydraulic opening of the shoulder, conveniently controlled from the control desk.
6. Facilitates hydraulic inclination of lateral rolls for precise conical bending, all managed directly from the control desk.
7. Incorporates numerical control for seamless, automated production, enhancing efficiency and consistency.
8. Utilizes swing guide roll movements to significantly reduce flat parts, ensuring optimal bending quality.
9. Versatile in application, ideal for rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes.
10. Ensures rolls rotate on high-resistance, self-aligning bearings for enhanced stability and performance.
11. Advanced Rolls Cambering technology: expertly designed to vary cambering, effectively preventing reel and barrel effects, thereby enhancing bending performance and precision.
(1) How long is the service life of your product?
The longevity of our Precision CNC 4 Roll Hydraulic Plate Roller for Metal Sheet Bending largely depends on the operator's skills, experience, and daily usage. With routine maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine operates for extended hours, such as 12 hours or more daily, its service life may be affected.
(2) What are the specific categories of your products?
We offer three primary categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Prebending, and Hydraulic 4-Roller with Prebending.
(3) What are the specifications and styles of existing products?
Our rolling machines come in both light and heavy-duty types. They can handle thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we offer customized solutions tailored to specific customer requirements, such as smaller rolling diameters and specialized applications for industries like oil pipelines, wind towers, and loaders.