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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - the ultimate solution for precise and efficient sheet metal rolling and bending. This state-of-the-art machine is designed for automatic operation, making it perfect for working with iron, aluminum, and other metals. Whether you need to create perfect bends, rolls, or presses, this machine delivers unparalleled precision and reliability for all your steel plate forming needs.
Introducing the Hydraulic 4 Roll Plate Roller with Forming Rolls for Metal Sheet Forming by Nantong Weihua Import & Export Co., Ltd. This machine is acclaimed globally for being the fastest, safest, most precise, and user-friendly plate roller in its category. Fully hydraulic with pre-bending capabilities, it offers roll lengths up to 6,000mm and plate thicknesses up to 150mm.
This Advanced Design Offers the Following Benefits:
(1) Plates are introduced horizontally, unlike the tilted approach in three-roll double pinch systems, enhancing ease of use.
(2) Instantly squares plates against the back roll, minimizing the risk of mismatched end conditions.
(3) Requires space only on one side of the machine where the plate is fed, optimizing workspace efficiency.
(4) Significantly reduced flat-end due to superior pre-bending capabilities, thanks to the clamping roll that precisely aligns with the top and bottom rolls.
(5) Rolls a can at unmatched speeds, requiring just one position for each side bending roll.
(6) Completes the entire cylinder in a single pass, including edge pre-bending, within suitable capacity limits.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll systems.
* No need to remove, turn, and reinsert the plate as required in 3-roll single pinch machines.
(7) Up to 50-80% faster and more productive than any three-roll system.
(8) Ideal for CNC operations, offering superior plate control by clamping between the top and bottom rolls for precise, high-quality output.
The Four Roll Design is Recommended for Clients Who:
1. Seek to leverage CNC technology with reduced reliance on operator skills.
2. Desire consistently high-quality rolled products.
3. Aim for high productivity and enhanced profitability.
4. Require precision and quality improvements in their outputs.
5. Need handling equipment for larger plates, with a focus on production efficiency and safety.
6. Are new to plate rolling, as this machine offers the easiest operation in its class.1. Unmatched Durability: Crafted with an extraordinarily robust structure, precisely machined using cutting-edge CNC control machines, ensuring long-lasting reliability.
2. Superior Power: Equipped with dual hydraulic motors seamlessly coupled to planetary gear units, driving the rotation of the two central rolls for unparalleled efficiency.
3. Premium Quality Rolls: Features hardened rolls that are meticulously polished, delivering exceptional performance and longevity.
4. Convenient Control: Comes with a separate control desk mounted on wheels, offering maximum flexibility and ease of use.
5. Effortless Operation: The hydraulic shoulder opening is managed directly from the control desk, simplifying complex tasks.
6. Versatile Bending: Hydraulic lateral roll inclination, controlled effortlessly from the control desk, enables precise conical bending.
7. Automated Precision: Incorporates numerical control for streamlined automatic production, enhancing productivity.
8. Enhanced Efficiency: Roll movements on swing guides are designed to minimize the flat sections, optimizing the rolling process.
9. Multifunctional Use: Ideal for rolling tubes, tube segments, rounded boxes, ovals, and a variety of other complex shapes with precision.
10. Reliable Bearings: Rolls rotate on high-resistance self-aligning bearings, ensuring smooth and consistent operation.
11. Advanced Roll Cambering: Features variable cambering technology to prevent reel and barrel effects, enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our Hydraulic 4 Roll Plate Roller with Forming Rolls for Metal Sheet Forming largely depends on the skills, experience, and daily working hours of the operator. With proper maintenance as per the provided instructions, the machine can last up to 10 years. However, if the machine is operated for extended hours, such as 12 hours a day or more, it can affect its longevity.
(2) What are the specific categories of your products?
We specialize in three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines. We offer machines with thickness capabilities from 6mm to 150mm and widths ranging from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters and specialized applications, including oil pipes, wind towers, and loaders.