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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - your ultimate solution for precision and efficiency in metalworking. This Automatic Sheet Metal Roller Bender is engineered to handle the toughest materials, including iron, aluminum, and steel. Elevate your production capabilities with this robust machine, perfect for pipe and tube rolling, forming, and pressing tasks.
Experience unparalleled efficiency and precision with our CNC 4 Roll Hydraulic Plate Rolling Machine for Sheet Metal and Iron. Renowned globally for being the fastest, safest, and most precise, this fully hydraulic 4-roll bending machine with pre-bending features sets the gold standard. Capable of handling lengths up to 6,000mm and thicknesses up to 150mm, it is the pinnacle of excellence in plate rolling technology.
This Advanced Design Offers the Following Benefits:
(1) Plates are introduced horizontally, eliminating the tilt required in traditional three roll double pinch systems.
(2) Instant squaring of plates against the back roll minimizes the risk of mis-matched end conditions.
(3) Requires space on only one side of the machine, simplifying the plate insertion process.
(4) Significantly reduced flat-end due to superior pre-bending, thanks to the clamping roll that precisely aligns with the top and bottom rolls.
(5) Achieve the fastest rolling of a can with just one position for each side bending roll.
(6) Complete the entire cylinder in a single pass, including pre-bending of the edges, within suitable capacity.
* No need for pre-bending both ends before rolling the entire cylinder, unlike the 3-roll method.
* Eliminates the need to remove, turn, and re-insert the plate as required in 3-roll single pinch systems.
(7) The four roll design can be 50-80% faster and more productive than any other three roll design.
(8) Ideal for CNC operations as the plate remains under better control, clamped securely between the top and bottom rolls, until the process is complete.
The Four Roll Design is Recommended for Clients Who:
1. Aspire to operate through CNC with minimal dependence on operator skill.
2. Seek consistent, high-quality rolled products.
3. Desire high productivity and enhanced profitability.
4. Require superior accuracy and quality improvements.
5. Need handling equipment for larger plates, with a focus on production efficiency and safety.
6. Are new to plate rolling, as this is the simplest and most user-friendly plate roll to operate.1. Built with an exceptionally robust structure, precision-machined using advanced CNC control machines, ensuring durability and superior performance.
2. Equipped with two powerful hydraulic motors seamlessly coupled to planetary gear units, facilitating the rotation of the two central rolls with maximum efficiency.
3. Fitted with hardened and polished rolls, guaranteeing longevity and optimal rolling results.
4. Features a separate control desk mounted on wheels for enhanced mobility and ease of operation.
5. Hydraulic shoulder opening controlled effortlessly from the control desk, providing seamless operation.
6. Hydraulic inclination of lateral rolls for precise conical bending, controlled directly from the user-friendly control desk.
7. Integrated numerical control system, enabling automatic production for increased efficiency and consistency.
8. Rolls are mounted on swing guides, designed to minimize the flat part and enhance rolling accuracy.
9. Versatile use: ideal for rolling tubes, tube segments, rounded boxes, ovals, or various custom shapes with precision.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth operation and extended machine life.
11. Expertly designed rolls cambering system with variable cambering, preventing reel and barrel effects, boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our CNC 4 Roll Hydraulic Plate Rolling Machine largely depends on the operator's skills, experience, and daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, continuous operation beyond 12 hours a day may impact its longevity.
(2) What are the specific categories of your products?
We specialize in three main categories of roll bending machines: Mechanical 3 roller, Hydraulic 3 roller with pre-bending, and Hydraulic 4 roller with pre-bending.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy types of rolling machines. We offer thickness options from 6mm to 150mm and widths ranging from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters or applications for oil pipes, wind towers, loaders, and more.