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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine! This powerful and precise Automatic Sheet Metal Roller Bender is engineered for excellence. Designed to handle Iron, Aluminum, and a variety of other metals, it is your ultimate solution for seamless Pipe and Tube Rolling, Forming, and Pressing. Elevate your production capabilities with this state-of-the-art machine, ensuring flawless bends and impeccable results every time.
Experience unparalleled efficiency and precision with our Automatic Hydraulic Roll Bender Sheet Metal Plate Rolling Machine 42CrMo Rolls. Renowned globally, this four-roll plate bending machine is the epitome of speed, safety, and user-friendly operation. Featuring fully hydraulic mechanics with pre-bending capabilities, it accommodates rolls up to 6,000mm in length and plate thicknesses up to 150mm.
This advanced design offers the following exceptional benefits:
(1) Plates are introduced horizontally, unlike the tilted introduction in three roll double pinch machines.
(2) The plate is instantly squared against the back roll, significantly reducing the risk of a mismatched end condition.
(3) Requires space only on one side of the machine, facilitating the plate introduction process.
(4) Significantly reduces flat-ends due to superior pre-bending, thanks to the clamping roll that precisely positions the edges to the top and bottom rolls' tangent points.
(5) It's the fastest machine for rolling a can, requiring only one position for each side bending roll.
(6) The entire cylinder can be completed in just one pass (within suitable capacity), including edge pre-bending.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike 3 roll machines.
* No need to remove, turn, and re-insert the plate as required with a 3 roll single pinch.
(7) The four-roll design can be up to 50-80% faster and more productive than any three-roll style.
(8) Perfectly suited for CNC operations, offering better control by clamping the plate between the top and bottom rolls until the part is completed.
The four-roll design is recommended for clients who:
1. Wish to operate through CNC with minimal dependence on operator skills.
2. Seek consistent and superior quality in rolled products.
3. Aim for high productivity and increased profits.
4. Require excellent accuracy and quality improvements.
5. Need handling equipment for larger plates and are concerned about production efficiency and safety.
6. Are new to plate rolling, as it is the easiest plate roll to operate.1. Built with an exceptionally robust structure, precisely machined using advanced CNC control machines.
2. Equipped with two powerful hydraulic motors coupled to high-efficiency planetary gear units, enabling seamless rotation of the two central rolls.
3. Features rolls that are hardened, polished, and designed for enduring performance.
4. Includes a mobile, separate control desk for enhanced operational convenience.
5. Facilitates hydraulic opening of the shoulder through a user-friendly control desk.
6. Allows hydraulic inclination of lateral rolls for precise conical bending, all managed effortlessly from the control desk.
7. Comes with advanced numerical control for streamlined and automatic production processes.
8. Utilizes swing guides for roll movements to minimize flat parts, ensuring superior quality bends.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and other custom shapes with ease.
10. Rolls are designed to rotate on high-resistance, self-aligning bearings for consistent and reliable performance.
11. Employs advanced cambering technology to prevent reel and barrel effects, enhancing bending accuracy and performance.
(1) How long is the service life of your product?
The longevity of our Automatic Hydraulic Roll Bender Sheet Metal Plate Rolling Machine 42CrMo Rolls largely depends on the operator's skills, experience, and daily usage hours. With proper maintenance, as outlined in our instructions, the machine's lifespan can extend to an impressive 10 years. However, if the machine is operated for long hours, such as 12 hours or more daily, it can significantly impact the overall service life.
(2) What are the specific categories of your products?
At Nantong Weihua Import & Export Co., Ltd, we offer three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our range of rolling machines includes both light and heavy types, catering to thicknesses from 6mm to 150mm and widths spanning 1000mm to 12000mm. We also specialize in custom machines tailored to unique customer requirements, such as smaller rolling diameters or specific applications like oil pipes, wind towers, and loaders.