Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming
  • Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming
  • Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming
  • Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming
  • Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming
  • Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine. This revolutionary Automatic Sheet Metal Roller Bender is expertly engineered to bend iron, aluminum, and a variety of metals with unparalleled precision. Whether you're rolling pipes, tubes, or performing intricate metal forming and pressing, our machine ensures effortless and flawless results every time, redefining efficiency in metal fabrication.

Product Description
 

Our four roll plate bending rolls stand out globally as the ultimate in speed, safety, precision, and user-friendliness within their range. This state-of-the-art, fully hydraulic 4-roll bending machine with pre-bending features rolls with lengths up to 6,000mm and plate thicknesses up to 150mm.

This Advanced Design Offers the Following Key Benefits:

(1) Plates are introduced horizontally, eliminating the tilt needed in three-roll double pinch systems.

(2) Instant squaring of the plate against the back roll minimizes the risk of misalignment at the part's end.

(3) Requires space on only one side of the machine, where the plate is introduced.

(4) Significantly reduces flat-end issues due to superior pre-bending capabilities, with the clamping roll bringing the edge to precise tangent points of the top and bottom rolls.

(5) It is the fastest machine for rolling a can, with just one position needed for each side bending roll.

(6) The entire cylinder can be seamlessly finished in a single pass, including the pre-bending of edges within the machine's capacity.

* No need to pre-bend both ends before commencing the full rolling of the cylinder, as is necessary with a 3-roll machine.

* Eliminates the need to remove, turn, and re-insert the plate, a requirement for 3-roll single pinch systems.

(7) More efficient, potentially 50-80% faster, and more productive compared to any three-roll style.

(8) Optimal for CNC operations, with better plate control as it remains clamped between the top and bottom rolls until finished.

The Four Roll Design is Ideal for Clients Who:

1. Desire CNC operations with reduced reliance on operator skill levels.

2. Seek consistent, high-quality rolled products.

3. Aim for high productivity and increased profitability.

4. Require enhanced accuracy and quality improvements.

5. Need handling equipment for larger plates, with concerns for production efficiency or safety.

6. Are new to plate rolling and require an easy-to-operate machine.
 
Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming

 
Product Parameters

Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming

 
Packaging & Shipping
 
 
Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming

 
Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming

 
Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming

 
Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming
 
Our Advantages

Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming
Main Features
 

1. Extremely robust structure machined with CNC control machines
2. Two powerful hydraulic motors seamlessly coupled to advanced planetary gear units, ensuring smooth rotation of the two central rolls
3. Premium quality hardened rolls, available in both hardened and polished variants for superior performance
4. User-friendly separate control desk on wheels for maximum operational convenience
5. Effortless hydraulic opening of the shoulder, controlled directly from the control desk
6. Precise hydraulic inclination of lateral rolls for conical bending, easily managed from the control desk
7. Advanced numerical control for fully automated production processes
8. Innovative roll movements on swing guides to significantly reduce flat sections
9. Versatile applications: ideal for rolling tubes, tube segments, rounded boxes, ovals, and various other shapes
10. High resistance self-aligning bearings ensure optimal rolls rotation and longevity
11. Expertly engineered Rolls Cambering: variable cambering technology to prevent reel and barrel effects, significantly enhancing bending performance and precision

FAQ
 

(1) How long is the service life of your product?

The service life of our Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming depends on multiple factors including the skills and experience of the operator as well as daily working hours. With proper maintenance according to our provided instructions, the machine can last up to 10 years. However, if the machine is operated for extended periods, such as 12 hours or more each day, it may shorten the overall lifespan.

(2) What are the specific categories of your products?

We offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending. Each type is designed to meet different metal forming needs.

(3) What are the specifications and styles of existing products?

Our range includes both light and heavy-duty rolling machines, with thickness capabilities from 6mm to 150mm and widths from 1000mm to 12000mm. We also offer custom machines tailored to specific customer requirements, such as smaller rolling diameters or specialized applications including oil pipes, wind towers, and loaders.

Rolling Process
 
 
Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming

 
Application
 
(1) Shipyard
Our ship plate bending machines are engineered to meet the stringent requirements of the shipyard industry. Designed for durability and flexibility, they offer unparalleled bending capacities to ensure precise and efficient metal forming processes.

(2) Wind Tower
Specifically crafted for the energy sector, our machines excel in rolling heavy-duty, thick plates essential for the construction of nuclear reactors and turbine housings, ensuring robustness and reliability in every bend.

(3) Boilers, Pressure Vessels, Heat Exchangers
Perfectly suited for the intricate design and manufacturing of boilers, pressure vessels, and heat exchangers, our bending rolls facilitate the creation of tanks, barrels, and water treatment units with precision.

(4)Steel Structure
Our advanced equipment empowers you to create complex steel structures including bent segments, pipe frameworks, cones, and domes, ensuring high-quality and efficient production.
 

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