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| Type: | Rolling Machine |
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Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine. This revolutionary Automatic Sheet Metal Roller Bender is expertly engineered to bend iron, aluminum, and a variety of metals with unparalleled precision. Whether you're rolling pipes, tubes, or performing intricate metal forming and pressing, our machine ensures effortless and flawless results every time, redefining efficiency in metal fabrication.
Our four roll plate bending rolls stand out globally as the ultimate in speed, safety, precision, and user-friendliness within their range. This state-of-the-art, fully hydraulic 4-roll bending machine with pre-bending features rolls with lengths up to 6,000mm and plate thicknesses up to 150mm.
This Advanced Design Offers the Following Key Benefits:
(1) Plates are introduced horizontally, eliminating the tilt needed in three-roll double pinch systems.
(2) Instant squaring of the plate against the back roll minimizes the risk of misalignment at the part's end.
(3) Requires space on only one side of the machine, where the plate is introduced.
(4) Significantly reduces flat-end issues due to superior pre-bending capabilities, with the clamping roll bringing the edge to precise tangent points of the top and bottom rolls.
(5) It is the fastest machine for rolling a can, with just one position needed for each side bending roll.
(6) The entire cylinder can be seamlessly finished in a single pass, including the pre-bending of edges within the machine's capacity.
* No need to pre-bend both ends before commencing the full rolling of the cylinder, as is necessary with a 3-roll machine.
* Eliminates the need to remove, turn, and re-insert the plate, a requirement for 3-roll single pinch systems.
(7) More efficient, potentially 50-80% faster, and more productive compared to any three-roll style.
(8) Optimal for CNC operations, with better plate control as it remains clamped between the top and bottom rolls until finished.
The Four Roll Design is Ideal for Clients Who:
1. Desire CNC operations with reduced reliance on operator skill levels.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require enhanced accuracy and quality improvements.
5. Need handling equipment for larger plates, with concerns for production efficiency or safety.
6. Are new to plate rolling and require an easy-to-operate machine.
1. Extremely robust structure machined with CNC control machines
2. Two powerful hydraulic motors seamlessly coupled to advanced planetary gear units, ensuring smooth rotation of the two central rolls
3. Premium quality hardened rolls, available in both hardened and polished variants for superior performance
4. User-friendly separate control desk on wheels for maximum operational convenience
5. Effortless hydraulic opening of the shoulder, controlled directly from the control desk
6. Precise hydraulic inclination of lateral rolls for conical bending, easily managed from the control desk
7. Advanced numerical control for fully automated production processes
8. Innovative roll movements on swing guides to significantly reduce flat sections
9. Versatile applications: ideal for rolling tubes, tube segments, rounded boxes, ovals, and various other shapes
10. High resistance self-aligning bearings ensure optimal rolls rotation and longevity
11. Expertly engineered Rolls Cambering: variable cambering technology to prevent reel and barrel effects, significantly enhancing bending performance and precision
(1) How long is the service life of your product?
The service life of our Precision 4 Roll Hydraulic Plate Bending Machine for Metal Forming depends on multiple factors including the skills and experience of the operator as well as daily working hours. With proper maintenance according to our provided instructions, the machine can last up to 10 years. However, if the machine is operated for extended periods, such as 12 hours or more each day, it may shorten the overall lifespan.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending. Each type is designed to meet different metal forming needs.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy-duty rolling machines, with thickness capabilities from 6mm to 150mm and widths from 1000mm to 12000mm. We also offer custom machines tailored to specific customer requirements, such as smaller rolling diameters or specialized applications including oil pipes, wind towers, and loaders.
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