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Type: | Rolling Machine |
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Transform your metalworking capabilities with the advanced CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is designed to handle iron, aluminum, and various metals with precision and ease. Effortlessly bend, roll, and form pipes, tubes, and plates with unmatched accuracy and efficiency, setting a new benchmark in rolling and pressing technology.
This four-roll plate bending machine is globally acclaimed as the fastest, safest, most precise, and user-friendly solution across the entire range. Fully hydraulic, this 4-roll bending machine with pre-bending capabilities offers roll lengths up to 6,000 mm and handles plate thicknesses up to 150 mm.
This Advanced Design Offers the Following Exceptional Benefits:
(1) The plate is introduced horizontally, eliminating the tilt required by three-roll double pinch machines.
(2) Instant squaring of the plate against the back roll reduces the risk of a misaligned end condition.
(3) Requires minimal space, with the plate introduced from only one side of the machine.
(4) Significantly reduced flat ends through better pre-bending, as the clamping roll aligns the edge precisely with the tangent points of the top and bottom rolls.
(5) The fastest machine for rolling a can, requiring only one position for each side bending roll.
(6) Completes the entire cylinder in a single pass, including pre-bending of edges, within its capacity.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike the 3-roll machines.
* No need to remove, turn, and re-insert the plate, as required with 3-roll single pinch systems.
(7) Up to 50-80% faster and more productive than any style of three-roll machine.
(8) Ideally suited for CNC operations, providing better control as the plate is clamped between the top and bottom rolls until completion.
The Four-Roll Design is Highly Recommended For Clients Who:
1. Prefer CNC operations with reduced dependence on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require precise accuracy and quality enhancements.
5. Need handling equipment for larger plates and are concerned with production efficiency or safety.
6. Are new to plate rolling and need the easiest machine to operate.1. Exceptionally robust structure precisely machined using advanced CNC control machines, ensuring unparalleled durability and performance.
2. Two powerful hydraulic motors coupled to state-of-the-art planetary gear units drive the rotation of the central rolls, delivering superior efficiency.
3. Premium hardened rolls, available in both hardened and polished finishes, providing extended wear life and smoother operation.
4. Ergonomically designed separate control desk on wheels for convenient and flexible operation.
5. Effortless hydraulic opening of the shoulder via the user-friendly control desk, streamlining productivity.
6. Precise hydraulic inclination of lateral rolls for seamless conical bending, all managed directly from the control desk.
7. Advanced numerical control system enabling fully automatic production for high efficiency and consistency.
8. Ingenious design of roll movements on swing guides to significantly minimize the flat part, enhancing the final product quality.
9. Versatile application: Capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with ease.
10. High-resistance self-aligning bearings ensuring smooth and reliable rolls rotation.
11. Specialized Rolls Cambering technology: Adjustable cambering to mitigate reel and barrel effects, substantially improving bending precision and performance.
(1) How long is the service life of your product?
The service life of our Sheet Metal Hydraulic Steel Bending Roller Machine largely depends on the operator's skills, experience, and daily working hours. With proper maintenance according to our guidelines, the machine's lifespan can extend up to 10 years. However, extensive usage like working 12 hours or more daily may impact the overall service life.
(2) What are the specific categories of your products?
We categorize our roll bending machines into three main types: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-bending, and Hydraulic 4-Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our rolling machines come in both light and heavy types, catering to thicknesses ranging from 6mm to 150mm and widths from 1000mm to 12000mm. We also offer custom machines tailored to specific customer requests, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.