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| Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - the ultimate solution for automatic sheet metal rolling and bending. This cutting-edge Iron Aluminum Bending Rolls Machine is equipped with robust 42CrMo rolls and a highly efficient hydraulic system, ensuring precision, reliability, and superior performance in every operation. Ideal for pressing, rolling, and forming pipes and tubes, this machine redefines the standards of metalworking.
Introducing our state-of-the-art Iron Aluminum Bending Rolls Machine equipped with 42CrMo Rolls and a Hydraulic System. This four-roll plate bending machine is acclaimed worldwide for being the fastest, safest, most precise, and user-friendly option available across all ranges. It is a fully hydraulic 4-roll bending machine that includes pre-bending capabilities. It supports rolls up to 6,000mm in length and can handle plate thicknesses up to 150mm, ensuring exceptional performance and versatility.
This Advanced Design Offers the Following Unique Benefits:
(1) Plates are introduced horizontally, eliminating the need for tilting as required with three-roll double pinch machines.
(2) Instant squaring of the plate against the back roll minimizes the risk of mismatched end conditions.
(3) Efficient space utilization as it requires space only on one side, where the plate is fed into the machine.
(4) Significantly reduced flat-ends due to superior pre-bending capabilities, thanks to the clamping roll aligning the edge to the top and bottom rolls' tangent points.
(5) The fastest machine for rolling cylinders, needing only one position for each side bending roll.
(6) Complete the entire cylinder in just one pass, including edge pre-bending, within its suitable capacity.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike a three-roll machine.
* No requirement to remove, turn, and re-insert the plate as with a single pinch three-roll machine.
(7) This four-roll machine can be 50-80% faster and more productive than any three-roll style machine.
(8) Highly suitable for CNC operations, ensuring better control and precision as the plate remains clamped between the top and bottom rolls until the part is fully completed.
The Four-Roll Design is Ideal for Clients Who:
1. Prefer CNC operations with minimal reliance on operator skill.
2. Seek consistent quality in rolled products.
3. Aim for higher productivity and increased profitability.
4. Demand excellent accuracy and quality enhancements.
5. Require handling equipment for larger plates and are concerned with production efficiency or safety.
6. Are newcomers to plate rolling, as it is the simplest plate roll to operate.
1. Built with unparalleled robustness, thanks to its CNC-controlled machining, ensuring precision and durability.
2. Equipped with two powerful hydraulic motors connected to planetary gear units, enabling the seamless rotation of the two central rolls.
3. Features hardened and meticulously polished rolls, guaranteeing exceptional performance and longevity.
4. Comes with a separate, mobile control desk on wheels for easy maneuverability and operational convenience.
5. Hydraulic shoulder opening controlled directly from the control desk for user-friendly operation.
6. Facilitates hydraulic inclination of lateral rolls for effortless conical bending, all managed from the control desk.
7. Equipped with numerical control, enabling automatic and precise production processes.
8. Incorporates swing guide movements for the rolls to minimize the flat parts and maximize efficiency.
9. Versatile in application, it can roll tubes, tube segments, rounded boxes, ovals, or custom shapes with ease.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth operation and reduced maintenance.
11. Advanced Rolls Cambering technology: variable cambering to prevent reel and barrel effects, enhancing bending precision and performance.
(1) How long is the service life of your product?
The service life of our Iron Aluminum Bending Rolls Machine with 42CrMo Rolls and Hydraulic System largely depends on the skills, experience, and daily working hours of the operator. With proper maintenance as per the provided instructions, the machine can last up to 10 years. However, if it operates for 12 hours or more daily, the service life might be affected.
(2) What are the specific categories of your products?
We specialize in three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Prebending, and Hydraulic 4-Roller with Prebending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines with thickness capacities from 6mm to 150mm and widths from 1000mm to 12000mm. We also offer customization to meet special customer requests, such as smaller rolling diameters and applications for oil pipes, wind towers, loaders, etc.
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