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Type: | Rolling Machine |
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Experience the pinnacle of precision and power with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is designed for impeccable bending of iron and aluminum sheets. Offering unmatched versatility, it excels in rolling, forming, and pressing tasks for pipes and tubes, making it an indispensable asset for your metalworking needs.
Introducing our state-of-the-art Hydraulic 4 Roll Plate Roller for Bending Aluminum and Steel Sheets. Renowned globally for its unmatched speed, safety, precision, and user-friendly operation, this fully hydraulic machine with pre-bending capabilities stands out in the market. With roll lengths up to 6,000mm and plate thicknesses of up to 150mm, it can tackle the most demanding tasks effortlessly.
Experience the Advanced Design Benefits:
(1) The plate is introduced horizontally, unlike the inclined introduction in traditional three-roll double pinch machines, enhancing ease of use.
(2) The plate gets instantly squared against the back roll, minimizing the risk of mismatched end conditions, ensuring perfect alignment every time.
(3) Requires operational space only on one side, optimizing your workspace by introducing plates efficiently into the machine.
(4) Significantly reduced flat-end due to superior pre-bending; the clamping roll positions the edge precisely at the tangent points of the top and bottom rolls.
(5) The fastest machine for rolling a can, needing only one position for each side bending roll, streamlining your production process.
(6) Complete the entire cylinder in a single pass, including pre-bending the edges, within the machine's capacity, for maximum efficiency.
* No need to pre-bend both ends before rolling the entire cylinder, unlike a 3-roll machine.
* No requirement to remove, turn, and reinsert the plate as with a 3-roll single pinch, saving valuable time.
(7) Up to 50-80% faster and more productive than any three-roll machine, boosting your throughput and efficiency.
(8) Ideally suited for CNC operations, providing superior control with the plate clamped between the top and bottom rolls until the part is fully formed.
The Four Roll Design is Ideal for Clients Who:
1. Prefer operating via CNC, reducing reliance on operator skills for consistent quality.
2. Seek steady, high-quality rolled products with minimal deviation.
3. Aim for high productivity to maximize profits.
4. Demand accuracy and significant quality improvements in their rolled products.
5. Require efficient handling equipment for larger plates while ensuring production safety.
6. Are new to plate rolling and need the easiest and most intuitive machine to operate.1. Precision-engineered structure crafted with state-of-the-art CNC machinery for unparalleled durability and strength.
2. Dual hydraulic motors connected to advanced planetary gear systems ensure seamless rotation of the central rolls.
3. Premium-quality hardened rolls, meticulously polished for optimal performance.
4. User-friendly control desk mounted on wheels for easy maneuverability.
5. Effortless hydraulic shoulder opening controlled directly from the desk for maximum convenience.
6. Precise hydraulic inclination of lateral rolls for impeccable conical bending, operated via the control desk.
7. Cutting-edge numerical control for streamlined, automated production processes.
8. Innovative swing guide roll movements to minimize flat parts, ensuring smooth curves and bends.
9. Versatile applications: ideal for rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes.
10. Rolls rotate on high-resistance self-aligning bearings for superior stability and endurance.
11. Expertly engineered rolls cambering to eliminate reel and barrel effects, enhancing bending accuracy and performance.
(1) How long is the service life of your product?
The service life of our Hydraulic 4 Roll Plate Roller greatly depends on the operator's skills, experience, and daily working hours. With proper maintenance as per the provided guidelines, the machine's lifespan can extend up to an impressive 10 years. However, intensive usage, such as working 12 hours or more daily, may impact the overall service life.
(2) What are the specific categories of your products?
We proudly offer three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending. Each category is designed to meet diverse bending requirements effectively.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines, catering to thicknesses from 6mm to 150mm and widths spanning 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer needs, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.