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Type: | Rolling Machine |
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Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine! Engineered for excellence, this automatic sheet metal roller bender is ideal for precision bending of iron, aluminum, and steel plates. Whether you need to roll pipes, tubes, or form intricate shapes, our machine delivers unmatched performance and efficiency. Discover the ultimate tool for all your bending and rolling needs.
The Precision Hydraulic Steel Roller Plate Rolling Machine for Bending by Nantong Weihua Import & Export Co., Ltd. is globally acclaimed as the epitome of speed, safety, precision, and user-friendliness in the realm of plate rolling. This fully hydraulic 4-roll bending marvel features pre-bending capabilities with rolls extending up to 6,000mm in length and accommodating plate thicknesses up to 150mm.
This state-of-the-art design offers the following unparalleled advantages:
(1) The plate is introduced horizontally, unlike the three-roll double pinch machines, ensuring a streamlined process.
(2) The plate is instantly squared against the back roll, reducing the chances of mismatched ends, thus ensuring impeccable precision.
(3) It requires space only on one side of the machine, optimizing workspace efficiency.
(4) Thanks to the superior pre-bending capabilities, the clamping roll can take the plate's edge to the precise tangent points of the top and bottom rolls, significantly reducing flat-end issues.
(5) This machine is the fastest in rolling a can, necessitating only one position for each side bending roll, boosting productivity.
(6) The entire cylinder, including edge pre-bending, can be completed in a single pass within the machine's suitable capacity.
* Unlike the 3-roll machines, there is no need to pre-bend both ends before rolling the entire cylinder.
* There is no need to remove, turn, and re-insert the plate as required with a 3-roll single pinch machine.
(7) The four-roll design can be 50-80% faster and more productive compared to any three-roll style machine.
(8) Ideal for CNC operations, it ensures better plate control by clamping between the top and bottom rolls until completion.
The Four Roll Design is Recommended for Clients Who:
1. Desire CNC operations with minimal operator dependency.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and enhanced profitability.
4. Require precision and quality enhancements.
5. Need handling equipment for larger plates and are concerned about production efficiency or safety.
6. Are new to plate rolling and need a machine that is easy to operate.1. Unmatched Durability: Featuring an extremely robust structure finely machined with state-of-the-art CNC control machines
2. Superior Drive System: Equipped with two powerful hydraulic motors coupled to planetary gear units for seamless rotation of the central rolls
3. Enhanced Roll Quality: Choose between hardened rolls or hardened and polished rolls for exceptional performance and longevity
4. User-Friendly Control: Includes a separate, mobile control desk on wheels for easy operation and maneuverability
5. Efficient Operation: Hydraulic shoulder opening controllable directly from the mobile control desk for maximum convenience
6. Versatile Bending: Hydraulic inclination of lateral rolls, enabling effortless conical bending from the control desk
7. Automated Precision: Advanced numerical control ensures highly accurate and automatic production processes
8. Optimized Movement: Rolls move on swing guides to significantly reduce any flat part during bending operations
9. Versatile Applications: Ideal for rolling tubes, tube segments, rounded boxes, ovals, and multiple other shapes with precision
10. Superior Bearings: Rolls rotate on high-resistance self-aligning bearings for enhanced performance and durability
11. Precision Cambering: Innovative variable cambering technology prevents reel and barrel effect, boosting bending performance and precision
(1) How long is the service life of your product?
The service life of our Precision Hydraulic Steel Roller Plate Rolling Machine for Bending largely depends on the skill and experience of the operator, as well as the daily working hours. With regular maintenance according to our guidelines, the machine can last up to 10 years. However, operating the machine for extended hours, such as 12 hours or more daily, can negatively impact its longevity.
(2) What are the specific categories of your products?
We offer three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy types of rolling machines. Thickness capabilities range from 6mm to 150mm, and width capacities range from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters or special applications for industries like oil pipe manufacturing, wind tower construction, loaders, and more.