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| Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - the epitome of precision and power. Engineered for excellence, this Automatic Sheet Metal Roller Bender transforms iron and aluminum into flawless bends with ease. Perfect for rolling, forming, and pressing, it's the ultimate tool for pipe and tube fabrication.
Introducing our globally acclaimed Four Roll Plate Bending Rolls, celebrated for being the fastest, safest, and most precise in the industry. This fully hydraulic 4-roll machine, equipped with pre-bending, handles rolls up to a length of 6,000mm and plate thicknesses up to 150mm, making it an essential tool for any advanced manufacturing setup.
This Advanced Design Has The Following Benefits Such As:
(1) Plates are introduced horizontally, avoiding the tilt required by three-roll double pinch systems.
(2) Instant plate squaring against the back roll minimizes risks of mismatched end conditions.
(3) Requires operational space on only one side, simplifying the plate introduction process.
(4) Greatly minimizes flat-ends through superior pre-bending, thanks to the clamping roll reaching precise tangent points of the top and bottom rolls.
(5) Achieves rapid can rolling with only one position needed for each side bending roll.
(6) Completes the entire cylinder in a single pass, including edge pre-bending, within its capacity.
* Eliminates the need for pre-bending both ends before rolling the cylinder, a requirement with 3-roll machines.
* No need to remove, turn, and re-insert the plate as is necessary with 3-roll single pinch systems.
(7) Four-roll machines can be 50-80% faster and more productive than any three-roll counterpart.
(8) Ideal for CNC operations, offering superior control with the plate clamped between the top and bottom rolls until completion.
The Four Roll Design Is Recommended For Clients Who:
1. Seek CNC operation with reduced dependence on operator skill.
2. Aim for consistent quality in rolled products.
3. Desire high productivity to boost profits.
4. Require accurate and high-quality results.
5. Need efficient handling of larger plates for safety or production reasons.
6. Are new to plate rolling and need an easy-to-operate machine.
1. Exceptionally sturdy structure expertly machined with state-of-the-art CNC control systems for unparalleled durability and precision.
2. Dual hydraulic motors intricately paired with advanced planetary gear units, ensuring seamless rotation of the two central rolls.
3. Premium hardened rolls that are meticulously polished to perfection for superior performance.
4. Ergonomically designed separate control desk mounted on wheels for effortless maneuverability.
5. Convenient hydraulic shoulder opening operated directly from the control desk for enhanced efficiency.
6. Precision hydraulic inclination of lateral rolls for conical bending, all controlled seamlessly from the control desk.
7. Cutting-edge numerical control for streamlined automatic production processes.
8. Ingenious roll movements on swing guides significantly minimize the flat part, ensuring optimal results.
9. Versatile functionality allowing the rolling of tubes, tube segments, rounded boxes, ovals, and an array of other intricate shapes.
10. Rolls rotate effortlessly on high-resistance, self-aligning bearings for maximum efficiency.
11. Expertly engineered Rolls Cambering with variable camber settings to prevent reel and barrel effects, boosting bending precision and performance.
(1) How long is the service life of your product?
The lifespan of our Heavy Duty Hydraulic Steel Roller Plate Rolling Machine for Bending hinges on operator skill, experience, and daily working hours. With regular maintenance as per our guidelines, the machine can last up to 10 years. However, extended operation, such as working 12 or more hours a day, may reduce its service life.
(2) What are the specific categories of your products?
Our product lineup includes three main types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our range features both light and heavy-duty rolling machines. Thickness capacities range from 6mm to 150mm, with widths spanning 1000mm to 12000mm. We also offer custom machines tailored to specific customer needs, such as smaller rolling diameters or specialized applications including oil pipes, wind towers, and loaders.
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