| Customization: | Available |
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| Type: | Rolling Machine |
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Experience precision and power with the CNC Hydraulic Plate Rolling Machine, designed to effortlessly bend and roll metal sheets. This state-of-the-art machine features four hydraulic rolls, making it ideal for steel, iron, and aluminum. Whether you need to bend, roll, or form pipes and tubes, this automatic metal roller bender ensures seamless operation and impeccable results.
This four-roll CNC Hydraulic Plate Rolling Machine with Bending Rolls for Metal Sheets is globally acclaimed as the fastest, safest, most precise, and user-friendly plate roll available across all ranges. This fully hydraulic machine comes with pre-bending capabilities, accommodating roll lengths up to 6,000mm and plate thicknesses up to 150mm.
This Advanced Design Offers the Following Benefits:
(1) Plates are introduced horizontally, ensuring easier handling compared to the three-roll double pinch designs.
(2) Instant squaring of the plate against the back roll minimizes the risk of mismatched end conditions, ensuring perfect alignment.
(3) Optimized workspace usage as the machine requires space on only one side to introduce the plate.
(4) Significantly reduced flat ends due to superior pre-bending, facilitated by the clamping roll accurately guiding the edge to the tangent points of the top and bottom rolls.
(5) Unmatched speed in rolling a can, requiring just one position for each side bending roll, enhancing operational efficiency.
(6) Complete cylinder formation in a single pass, within suitable capacity, including the pre-bending of edges, saving time and effort.
* No need to pre-bend both ends before rolling the entire cylinder, unlike traditional 3-roll machines.
* Eliminates the need to remove, turn, and re-insert the plate, a common requirement in 3-roll single pinch systems.
(7) The four-roll system can be up to 50-80% faster and more productive than any three-roll style, offering unparalleled efficiency.
(8) Ideal for CNC operation, providing superior control with the plate clamped between the top and bottom rolls throughout the process, ensuring consistency and precision.
The Four-Roll Design Is Recommended For Clients Who:
1. Aim to operate through CNC, reducing dependency on operator skills.
2. Seek consistent, high-quality rolled products.
3. Desire high productivity and increased profitability.
4. Require enhanced accuracy and quality improvements.
5. Need handling equipment for larger plates, focusing on production efficiency and safety.
6. Are new to plate rolling, as it is the easiest plate roll to operate, making it ideal for beginners.
1. Constructed with an exceptionally robust structure, precisely machined using CNC control machines for unparalleled durability and performance.
2. Equipped with two powerful hydraulic motors, seamlessly coupled to planetary gear units, ensuring smooth rotation of the two central rolls.
3. Features hardened rolls that are both resilient and polished for superior longevity and finish.
4. Includes a mobile control desk on wheels for easy and flexible operation.
5. Facilitates hydraulic opening of the shoulder directly from the control desk for effortless operation.
6. Offers hydraulic inclination of lateral rolls for precise conical bending, controllable directly from the control desk.
7. Integrated with numerical control for streamlined and automatic production processes.
8. Employs roll movements on swing guides to significantly reduce the flat part, enhancing the overall bending quality.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with ease.
10. Rolls rotate on high-resistance self-aligning bearings, ensuring consistent performance and reliability.
11. Advanced Rolls Cambering technology with variable cambering to prevent reel and barrel effects, thereby optimizing bending performance and precision.
(1) How long is the service life of your product?
The service life of our CNC Hydraulic Plate Rolling Machine with Bending Rolls for Metal Sheets largely depends on the skill and experience of the operators and the daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine operates for extended hours, such as 12 hours a day or more, it may affect its longevity.
(2) What are the specific categories of your products?
Our product range includes three main categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy-duty rolling machines, accommodating thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters or specialized applications like oil pipes, wind towers, and loaders.
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