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Type: | Rolling Machine |
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Experience precision and efficiency with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This state-of-the-art Automatic Sheet Metal Roller Bender is designed for versatility, handling iron, aluminum, and more. Perfect for bending, rolling, forming, and pressing, it stands as an indispensable tool in any metalworking shop.
Experience the pinnacle of efficiency and precision with our Automatic CNC 4 Roll Hydraulic Plate Rolling Machine for Sheet Metal Forming. Globally acclaimed as the fastest, safest, and most precise plate roll available, our machine is designed for unmatched ease of use across a wide range of applications. This state-of-the-art machine features full hydraulic operation and pre-bending capabilities. With roll lengths extending up to 6,000mm and accommodating plate thicknesses up to 150mm, it stands as a versatile powerhouse for your sheet metal forming needs.
This Advanced Design Offers the Following Exceptional Benefits:
(1) The plate is introduced horizontally, unlike the three roll double pinch method, ensuring seamless operation.
(2) Instant squaring against the back roll significantly reduces the risk of a mismatched end condition, ensuring precision.
(3) Requires operational space on only one side of the machine, optimizing floor space and workflow.
(4) Enhanced pre-bending reduces flat-ends, thanks to the clamping roll that takes the edge to the precise tangent points of the top and bottom rolls.
(5) Achieve faster can rolling with only one position required for each side bending roll, boosting your production speed.
(6) Complete the entire cylinder in a single pass, including edge pre-bending, provided capacity limits are adhered to.
* No need for pre-bending both ends before rolling the entire cylinder, unlike 3-roll machines.
* Eliminate the need to remove, turn, and re-insert the plate, unlike 3-roll single pinch machines.
(7) The four roll system can be 50-80% faster and more productive than any three-roll design.
(8) Optimal for CNC operations, as the plate remains better controlled, clamped between the top and bottom rolls until the task is completed.
The Four Roll Design is Ideal for Clients Who:
1. Prefer CNC operation with minimal reliance on operator skills.
2. Desire consistent and high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Seek enhanced accuracy and quality improvements in their operations.
5. Require handling equipment for larger plates and prioritize production efficiency and safety.
6. Are newcomers to plate rolling, as it offers the simplest operation among plate rolls.1. Unmatched Durability: The Automatic CNC 4 Roll Hydraulic Plate Rolling Machine boasts an extremely robust structure, intricately machined with state-of-the-art CNC control technology.
2. Precision Engineering: Equipped with two powerful hydraulic motors coupled to advanced planetary gear units, ensuring precise rotation of the two central rolls.
3. Superior Roll Quality: Featuring hardened rolls that are both hardened and polished, guaranteeing exceptional durability and surface finish.
4. Enhanced Control: Comes with a separate, mobile control desk on wheels, providing flexibility and convenience in operation.
5. Effortless Operation: Hydraulic opening of the shoulder is controlled directly from the desk, simplifying the process.
6. Versatile Conical Bending: Hydraulic inclination of the lateral rolls for conical bending can be effortlessly managed from the control desk.
7. Automated Precision: Integrated numerical control ensures seamless, automatic production for consistent output.
8. Optimized Movements: Rolls operate on swing guides, effectively reducing the flat part and enhancing the rolling process.
9. Multifunctional Use: Capable of rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes, making it highly versatile.
10. Superior Bearing Alignment: Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth and reliable operation.
11. Advanced Cambering: Features a unique cambering system to prevent reel and barrel effects, significantly boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our Automatic CNC 4 Roll Hydraulic Plate Rolling Machine largely depends on the operator's skill and experience, as well as the daily usage hours. With proper maintenance according to our guidelines, the machine's lifespan can reach up to 10 years. However, intensive usage, such as operating for 12 hours or more daily, could shorten its durability.
(2) What are the specific categories of your products?
Our main product categories include three types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
Our rolling machines come in both light and heavy types with thickness capacities ranging from 6mm to 150mm and width capacities from 1000mm to 12000mm. Additionally, we offer customization to meet unique customer requirements, such as smaller rolling diameters or special applications for industries like oil pipelines, wind towers, and loaders.