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Type: | Rolling Machine |
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Discover the ultimate in precision and efficiency with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This Automatic Sheet Metal Roller Bender is engineered to perfection for bending iron, aluminum, and various other metals. Its robust construction ensures seamless pipe, tube, and plate rolling and forming, offering unparalleled performance and reliability for all your pressing needs.
Experience unparalleled precision and efficiency with our Automatic Sheet Metal Roller Bender, featuring a 4 Roll Plate Rolling Machine. Lauded globally as the fastest, safest, and most exact plate roll, this fully hydraulic machine offers pre-bending capabilities. It supports rolls up to 6,000mm in length and plate thickness up to 150mm, making it an industry leader in performance.
Revolutionary Benefits of Our Advanced Design Include:
(1) Horizontal plate introduction, eliminating the need for tilting as required in three roll double pinch systems.
(2) Instant plate squaring against the back roll to minimize mismatched end conditions, enhancing precision.
(3) Efficient space utilization, requiring clearance on only one side for plate introduction.
(4) Significantly reduced flat-end due to superior pre-bending capabilities, thanks to the clamping roll that aligns the edge precisely with the tangent points of the top and bottom rolls.
(5) Unmatched speed in rolling a can, needing only one position per side bending roll, streamlining the process.
(6) Complete cylinder formation in a single pass, including pre-bending edges, within suitable capacity.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike 3 roll machines.
* No need to remove, turn, and re-insert the plate as required with 3 roll single pinch systems.
(7) Boost productivity by 50-80% compared to any three roll style, setting a new benchmark in efficiency.
(8) Ideal for CNC operations, maintaining better control with the plate clamped securely between the top and bottom rolls until completion.
The Four Roll Design is Ideal for Clients Who:
1. Desire to operate seamlessly through CNC, reducing reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for heightened productivity and increased profitability.
4. Require superior accuracy and quality enhancements.
5. Need handling solutions for larger plates with a focus on production efficiency and safety.
6. Are new to plate rolling, as this machine offers the easiest operation available.1. Exceptionally robust structure expertly machined with state-of-the-art CNC control machines, ensuring unparalleled durability and precision.
2. Dual hydraulic motors seamlessly coupled to high-efficiency planetary gear units for the smooth and powerful rotation of the two central rolls.
3. Premium-quality hardened rolls, meticulously polished for enhanced performance and longevity.
4. Ergonomically designed separate control desk, mounted on wheels for effortless mobility and convenience.
5. Advanced hydraulic system for the controlled opening of the shoulder, operated directly from the control desk.
6. Precision hydraulic inclination of lateral rolls directly from the control desk, enabling flawless conical bending.
7. Cutting-edge numerical control for streamlined and fully automated production, maximizing efficiency.
8. Innovative roll movements on swing guides, designed to minimize the flat part and ensure optimal bending results.
9. Versatile application capabilities, perfect for rolling tubes, tube segments, rounded boxes, ovals, or other custom shapes with ease.
10. Rolls equipped with high-resistance self-aligning bearings, guaranteeing smooth rotation and long-lasting performance.
11. Expertly engineered Rolls Cambering with variable cambering technology to eliminate reel and barrel effects, enhancing bending precision and performance.
(1) How long is the service life of your product?
The longevity of our Automatic Sheet Metal Roller Bender with 4 Roll Plate Rolling Machine hinges significantly on the operator's skills, experience, and daily working hours. When maintained according to our guidelines, the machine can serve efficiently for up to 10 years. However, excessive use, such as operating for 12 hours or more each day, can diminish its lifespan.
(2) What are the specific categories of your products?
Our product lineup prominently features three types of roll bending machines: the Mechanical 3 Roller, the Hydraulic 3 Roller with Pre-bending, and the Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our inventory includes both light and heavy-duty rolling machines, capable of handling sheet metals with thicknesses ranging from 6mm to 150mm and widths between 1000mm and 12000mm. We also accommodate custom specifications to meet unique client needs, such as achieving smaller rolling diameters or specialized applications like oil pipes, wind towers, or loaders.