Automatic 4 Roll Plate Bending Machine with Formimg Rolls for Metal Sheets Heat Exchangers

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Automatic 4 Roll Plate Bending Machine with Formimg Rolls for Metal Sheets Heat Exchangers
  • Automatic 4 Roll Plate Bending Machine with Formimg Rolls for Metal Sheets Heat Exchangers
  • Automatic 4 Roll Plate Bending Machine with Formimg Rolls for Metal Sheets Heat Exchangers
  • Automatic 4 Roll Plate Bending Machine with Formimg Rolls for Metal Sheets Heat Exchangers
  • Automatic 4 Roll Plate Bending Machine with Formimg Rolls for Metal Sheets Heat Exchangers
  • Automatic 4 Roll Plate Bending Machine with Formimg Rolls for Metal Sheets Heat Exchangers
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Forging Forming Method
Free Forging
Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Introducing the state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine-a marvel of modern engineering. This Automatic Sheet Metal Roller Bender is designed to provide unparalleled precision in bending iron, aluminum, and various metals. Its robust construction ensures durability, while the advanced CNC technology offers seamless operation, making it an indispensable tool for pipe, tube rolling, and forming. Elevate your metalworking capabilities with this high-performance pressing machine.

Product Description
 

Discover the unparalleled efficiency and precision of our Automatic 4 Roll Plate Bending Machine with Forming Rolls for Metal Sheets. Known globally as the premier choice for speed, safety, and accuracy, this fully hydraulic machine offers pre-bending capabilities. It accommodates rolls length up to 6,000mm and plate thickness up to 150mm, setting a new standard in metal sheet processing.

This Advanced Design Boasts the Following Benefits:

(1) Plates are introduced horizontally, eliminating the tilt required by three-roll double pinch machines, streamlining the process.

(2) Plates are instantly squared against the back roll, minimizing the risk of misaligned ends and ensuring perfect results.

(3) Requires space only on one side of the machine, optimizing your workspace and increasing efficiency.

(4) Dramatically reduced flat ends due to superior pre-bending, with the clamping roll bringing the edge to precise tangent points of the top and bottom rolls.

(5) Fastest can-rolling operation, requiring just one position for each side bending roll, significantly cutting down processing time.

(6) Complete cylinder creation in a single pass (within capacity limits), including pre-bending edges, streamlining your workflow.

* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike traditional 3-roll machines.

* No need to remove, turn, and reinsert the plate as required by 3-roll single pinch machines.

(7) Up to 50-80% faster and more productive than any three-roll machine, boosting your operational efficiency.

(8) Perfectly suited for CNC operations, offering superior control as the plate is clamped between the top and bottom rolls throughout the process.

The Four Roll Design is Recommended For Clients Who:

1. Aim to operate through CNC with reduced dependence on operator skills.

2. Seek consistent, high-quality rolled products.

3. Desire high productivity and increased profitability.

4. Require enhanced accuracy and quality improvements.

5. Need handling equipment for larger plates, focusing on production efficiency and safety.

6. Are new to plate rolling, as it is the simplest plate roll machine to operate.
 
Automatic 4 Roll Plate Bending Machine with Formimg Rolls for Metal Sheets Heat Exchangers

 
Product Parameters

Automatic 4 Roll Plate Bending Machine with Formimg Rolls for Metal Sheets Heat Exchangers

 
Packaging & Shipping
 
 
Automatic 4 Roll Plate Bending Machine with Formimg Rolls for Metal Sheets Heat Exchangers

 
Automatic 4 Roll Plate Bending Machine with Formimg Rolls for Metal Sheets Heat Exchangers

 
Automatic 4 Roll Plate Bending Machine with Formimg Rolls for Metal Sheets Heat Exchangers

 
Automatic 4 Roll Plate Bending Machine with Formimg Rolls for Metal Sheets Heat Exchangers
 
Our Advantages

Automatic 4 Roll Plate Bending Machine with Formimg Rolls for Metal Sheets Heat Exchangers
Main Features
 

1. Impeccably robust structure meticulously machined with state-of-the-art CNC control systems
2. Dual hydraulic motors seamlessly coupled to planetary gear units, ensuring smooth rotation of the two central rolls
3. Premium-quality hardened rolls, both hardened and polished to perfection
4. Convenient separate control desk mounted on wheels for easy maneuverability
5. Effortless hydraulic opening of the shoulder via the control desk
6. Precision hydraulic inclination of lateral rolls for conical bending, controlled directly from the desk
7. Advanced numerical control system facilitating automatic production with precision
8. Ingenious movement of rolls on swing guides to minimize the flat part of the metal sheets
9. Versatile usage: Ideal for rolling tubes, tube segments, rounded boxes, ovals, or other custom shapes.
10. Rolls rotate on highly durable self-aligning bearings for optimal performance
11. Sophisticated Rolls Cambering: Employing variable cambering techniques to eliminate reel and barrel effects, enhancing bending performance and precision

FAQ
 

(1) How long is the service life of your product?

The lifespan of our Automatic 4 Roll Plate Bending Machine with Forming Rolls for Metal Sheets largely depends on the proficiency and experience of the operator, as well as the daily usage hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine is operated intensively, such as for 12 hours or more per day, it may impact its overall service life.

(2) What are the specific categories of your products?

We offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.

(3) What are the specifications and styles of existing products?

Our product range includes both light and heavy types of rolling machines, catering to thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we provide custom machines tailored to specific customer requirements, such as smaller rolling diameters and specialized applications including oil pipes, wind towers, loaders, etc.

Rolling Process
 
 
Automatic 4 Roll Plate Bending Machine with Formimg Rolls for Metal Sheets Heat Exchangers

 
Application
 
(1) Shipyard
Our state-of-the-art ship plate bending machine is meticulously designed to meet the rigorous demands of shipyard production. It offers unparalleled bending capacities combined with exceptional flexibility, ensuring that every project is executed with precision and efficiency.

(2) Wind Tower
Catering to the energy sector, our machine excels at rolling heavy-duty, thick plates essential for constructing nuclear reactors and turbine housings. This ensures robust and reliable structures that stand the test of time.

(3) Boilers, pressure vessels, heat exchangers
Engineered for perfection, our plate bending rolls are ideal for designing and manufacturing tanks, barrels, and water treatment units. The machine's precision and reliability make it indispensable for these critical applications.

(4) Steel structure
With the right equipment in your arsenal, manufacturing steel structures such as bent segments, pipe structures, cones, and domes becomes a seamless process. Our machine ensures accuracy and efficiency, making your production smoother and faster.
 

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