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Type: | Rolling Machine |
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Introducing the state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine-a marvel of modern engineering. This Automatic Sheet Metal Roller Bender is designed to provide unparalleled precision in bending iron, aluminum, and various metals. Its robust construction ensures durability, while the advanced CNC technology offers seamless operation, making it an indispensable tool for pipe, tube rolling, and forming. Elevate your metalworking capabilities with this high-performance pressing machine.
Discover the unparalleled efficiency and precision of our Automatic 4 Roll Plate Bending Machine with Forming Rolls for Metal Sheets. Known globally as the premier choice for speed, safety, and accuracy, this fully hydraulic machine offers pre-bending capabilities. It accommodates rolls length up to 6,000mm and plate thickness up to 150mm, setting a new standard in metal sheet processing.
This Advanced Design Boasts the Following Benefits:
(1) Plates are introduced horizontally, eliminating the tilt required by three-roll double pinch machines, streamlining the process.
(2) Plates are instantly squared against the back roll, minimizing the risk of misaligned ends and ensuring perfect results.
(3) Requires space only on one side of the machine, optimizing your workspace and increasing efficiency.
(4) Dramatically reduced flat ends due to superior pre-bending, with the clamping roll bringing the edge to precise tangent points of the top and bottom rolls.
(5) Fastest can-rolling operation, requiring just one position for each side bending roll, significantly cutting down processing time.
(6) Complete cylinder creation in a single pass (within capacity limits), including pre-bending edges, streamlining your workflow.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike traditional 3-roll machines.
* No need to remove, turn, and reinsert the plate as required by 3-roll single pinch machines.
(7) Up to 50-80% faster and more productive than any three-roll machine, boosting your operational efficiency.
(8) Perfectly suited for CNC operations, offering superior control as the plate is clamped between the top and bottom rolls throughout the process.
The Four Roll Design is Recommended For Clients Who:
1. Aim to operate through CNC with reduced dependence on operator skills.
2. Seek consistent, high-quality rolled products.
3. Desire high productivity and increased profitability.
4. Require enhanced accuracy and quality improvements.
5. Need handling equipment for larger plates, focusing on production efficiency and safety.
6. Are new to plate rolling, as it is the simplest plate roll machine to operate.1. Impeccably robust structure meticulously machined with state-of-the-art CNC control systems
2. Dual hydraulic motors seamlessly coupled to planetary gear units, ensuring smooth rotation of the two central rolls
3. Premium-quality hardened rolls, both hardened and polished to perfection
4. Convenient separate control desk mounted on wheels for easy maneuverability
5. Effortless hydraulic opening of the shoulder via the control desk
6. Precision hydraulic inclination of lateral rolls for conical bending, controlled directly from the desk
7. Advanced numerical control system facilitating automatic production with precision
8. Ingenious movement of rolls on swing guides to minimize the flat part of the metal sheets
9. Versatile usage: Ideal for rolling tubes, tube segments, rounded boxes, ovals, or other custom shapes.
10. Rolls rotate on highly durable self-aligning bearings for optimal performance
11. Sophisticated Rolls Cambering: Employing variable cambering techniques to eliminate reel and barrel effects, enhancing bending performance and precision
(1) How long is the service life of your product?
The lifespan of our Automatic 4 Roll Plate Bending Machine with Forming Rolls for Metal Sheets largely depends on the proficiency and experience of the operator, as well as the daily usage hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine is operated intensively, such as for 12 hours or more per day, it may impact its overall service life.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy types of rolling machines, catering to thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we provide custom machines tailored to specific customer requirements, such as smaller rolling diameters and specialized applications including oil pipes, wind towers, loaders, etc.