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| Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine, your ultimate solution for precision and efficiency in sheet metal processing. This state-of-the-art Automatic Metal Roller Bender is engineered to handle a variety of materials including iron and aluminum. Whether you are working with pipes, tubes, or metal sheets, this roller bender excels in rolling, forming, and pressing with unparalleled accuracy and reliability.
Our CNC 4 Roll Hydraulic Steel Plate Roller for Metal Sheet Bending sets a global benchmark as the fastest, safest, and most precise plate roller. This state-of-the-art, fully hydraulic 4-roll bending machine features pre-bending capabilities. It can accommodate rolls up to 6,000mm in length and plate thicknesses up to 150mm.
This Advanced Design Has the Following Benefits:
(1) Plates are introduced horizontally, avoiding the tilt required in three-roll double pinch systems.
(2) Plates are squared instantly against the back roll, significantly reducing the risk of mismatched ends.
(3) Requires space only on one side of the machine, where the plate is introduced, optimizing your workspace.
(4) Greatly reduced flat-ends due to superior pre-bending, with clamping rolls positioning edges precisely against top and bottom rolls.
(5) The fastest machine for rolling a can, requiring just one position for each side bending roll.
(6) Complete cylinders in a single pass, including edge pre-bending, within the machine's capacity.
* No need to pre-bend both ends before rolling the entire cylinder, unlike traditional 3-roll machines.
* Eliminates the need to remove, turn, and re-insert the plate as required in 3-roll single pinch setups.
(7) The four-roll design offers 50-80% faster and more productive operations than any three-roll system.
(8) Perfect for CNC operations, as plates are better controlled and clamped between the top and bottom rolls until completion.
The Four Roll Design Is Recommended For Clients Who:
1. Wish to operate through CNC, minimizing reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require superior accuracy and quality enhancements.
5. Need handling equipment for larger plates, prioritizing production and safety.
6. Are new to plate rolling and need an easy-to-operate machine.
1. Exceptionally robust structure precisely machined using state-of-the-art CNC control machines, ensuring unparalleled durability and reliability.
2. Powered by dual hydraulic motors, seamlessly coupled to planetary gear units, for the efficient rotation of the two central rolls.
3. High-grade hardened rolls, meticulously polished for superior performance and longevity.
4. Conveniently mobile, the separate control desk is mounted on wheels for effortless maneuverability and ease of use.
5. Hydraulic shoulder opening, easily controlled via the intuitive control desk for user-friendly operations.
6. Adjustable hydraulic inclination of lateral rolls, allowing for precise conical bending directly from the control desk.
7. State-of-the-art numerical control system, enabling seamless automatic production and enhanced productivity.
8. Innovative roll movements on swing guides, designed to effectively minimize the flat part and optimize bending efficiency.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and a wide array of other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth operation and extended lifespan.
11. Advanced Rolls Cambering technology, utilizing variable cambering to eliminate reel and barrel effects, significantly enhancing bending performance and precision.
(1) How long is the service life of your product?
The longevity of our CNC 4 Roll Hydraulic Steel Plate Roller largely depends on the operator's skill level, experience, and daily operating hours. With regular maintenance following our guidelines, the machine can last up to an impressive 10 years. However, operating the machine for extended hours, such as 12 or more per day, may impact its overall lifespan.
(2) What are the specific categories of your products?
Our product range primarily includes three types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy-duty rolling machines with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters or unique applications like oil pipes, wind towers, and loaders.
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