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| Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Plate Bending Machine-your ultimate solution for precision and efficiency in metal forming. This state-of-the-art Automatic Metal Roller Bender delivers exceptional performance for bending steel, aluminum, and iron plates with unmatched precision. Transform your sheet metal, pipes, and tubes effortlessly with our advanced rolling, forming, and pressing capabilities.
Discover the unparalleled efficiency and precision of our CNC 4 Roll Hydraulic Plate Bending Machine - the ultimate Automatic Metal Roller Bender. Renowned globally as the fastest, safest, and most accurate plate roll, this advanced machine is remarkably user-friendly. Fully hydraulic with pre-bending capabilities, it accommodates rolls up to 6,000mm in length and plate thicknesses up to an impressive 150mm.
This Advanced Design Has The Following Benefits Such As:
(1) Plates are introduced horizontally, eliminating the tilt required in three-roll double pinch machines.
(2) Instantly squares plates against the back roll, significantly reducing the risk of mismatched end conditions.
(3) Requires operational space on only one side, where the plate is fed into the machine.
(4) Minimizes flat-ends thanks to superior pre-bending, achieved by the clamping roll's precise contact points with the top and bottom rolls.
(5) Achieves the fastest can-rolling speeds, requiring just one positioning for each side bending roll.
(6) Completes the entire cylinder, including edge pre-bending, in just one pass within suitable capacity.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike three-roll machines.
* No requirement to remove, turn, and re-insert the plate as seen in three-roll single pinch systems.
(7) Boosts productivity by up to 50-80% compared to any style of three-roll machine.
(8) Ideal for CNC operations, providing excellent control by clamping the plate between the top and bottom rolls until completion.
The Four Roll Design Is Recommended For Clients Who:
1. Seek to leverage CNC technology with less reliance on operator skills.
2. Desire consistently superior quality in rolled products.
3. Aim for high productivity and enhanced profit margins.
4. Demand precise accuracy and quality enhancements.
5. Need handling equipment for larger plates and prioritize production efficiency and safety.
6. Are new to plate rolling and require the simplest, most intuitive machine to operate.
1. Built with an extremely robust structure, precision-machined using advanced CNC control machines for unparalleled stability and reliability.
2. Equipped with two powerful hydraulic motors, seamlessly coupled to planetary gear units, ensuring efficient rotation of the two central rolls.
3. Features both hardened and polished rolls, delivering exceptional durability and a flawless finish.
4. Comes with a separate, mobile control desk on wheels for enhanced operational convenience and flexibility.
5. Facilitates hydraulic opening of the shoulder, controlled effortlessly via the dedicated control desk.
6. Enables hydraulic inclination of lateral rolls directly from the control desk, perfect for achieving precise conical bending.
7. Incorporates advanced numerical control systems, enabling seamless automatic production and consistent results.
8. Utilizes innovative swing guide technology for roll movements, significantly reducing flat parts and enhancing bending accuracy.
9. Versatile enough to handle a variety of shapes including tubes, tube segments, rounded boxes, ovals, and more.
10. Rolls rotate on high-resistance self-aligning bearings, ensuring smooth operation and long-lasting performance.
11. Features sophisticated rolls cambering technology with variable cambering to prevent reel and barrel effects, thereby boosting bending precision and performance.
(1) How long is the service life of your product?
The service life of our CNC 4 Roll Hydraulic Plate Bending Machine primarily depends on the skills and experience of the operator, as well as daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, if the machine operates for extended periods, such as 12 hours per day or more, the service life may be affected.
(2) What are the specific categories of your products?
We offer three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy types of rolling machines, accommodating thicknesses from 6mm to 150mm and widths between 1000mm to 12000mm. We also customize machines for specific customer requirements, such as smaller rolling diameters and special applications like oil pipes, wind towers, and loaders.
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