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Type: | Rolling Machine |
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Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine, a pinnacle of precision in automatic sheet metal rolling and bending. Engineered for superior performance, this versatile machine effortlessly handles iron, aluminum, and a variety of other materials. Whether you're rolling, forming, or pressing pipe and tube, our machine guarantees unparalleled accuracy and efficiency.
This four-roll plate bending machine is lauded globally as the epitome of speed, safety, precision, and ease of use across all ranges. Featuring a fully hydraulic 4-roll system with advanced pre-bending capabilities, it can handle rolls up to 6,000mm in length and plates up to 150mm in thickness.
This Advanced Design Offers the Following Benefits:
(1) Plates are introduced horizontally, eliminating the tilt required by three-roll double pinch systems.
(2) Plates are instantly squared against the back roll, significantly reducing the risk of mismatched end conditions.
(3) Requires operational space only on one side where the plate is introduced, optimizing floor space.
(4) Significantly reduced flat-end sections due to superior pre-bending with the clamping roll, which precisely aligns the edges with the top and bottom rolls.
(5) The fastest machine for rolling a can, needing just one position for each side bending roll.
(6) Completes the entire cylinder in a single pass (within capacity), including pre-bending the edges.
* No need to pre-bend both ends before rolling the entire cylinder, as required by 3-roll machines.
* No need to remove, turn, and re-insert the plate as in a 3-roll single pinch system.
(7) Four-roll systems can be 50-80% faster and more productive than any three-roll style.
(8) Ideal for CNC operations, offering superior plate control by clamping between the top and bottom rolls until completion.
The Four Roll Design is Recommended For Clients Who:
1. Desire CNC operation with minimal reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and enhanced profitability.
4. Require precise accuracy and consistent quality improvements.
5. Need handling equipment for larger plates with considerations for production efficiency and safety.
6. Are new to plate rolling and need an easy-to-operate machine.1. Immensely sturdy construction, precision-machined with advanced CNC control systems for enhanced durability and performance.
2. Dual hydraulic motors coupled with planetary gear units ensure seamless rotation of the central rolls, optimizing efficiency.
3. Premium-grade rolls, hardened and polished, providing superior resilience and a smooth finish.
4. Portable control desk on wheels, offering flexibility and ease of operation wherever needed.
5. Effortless hydraulic shoulder opening controlled directly from the control desk for user convenience.
6. Hydraulic lateral roll inclination for conical bending, managed directly from the control desk for precise adjustments.
7. Sophisticated numerical control systems enabling fully automated production processes.
8. Innovative roll movement on swing guides to significantly minimize flat parts, enhancing rolling precision.
9. Versatile application: ideal for rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring longevity and reliability.
11. Advanced Rolls Cambering technology to counteract reel and barrel effects, significantly boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our CNC 4 Roll Hydraulic Steel Plate Bending Machine with 42CrMo Rolls Material largely depends on the operator's skill, experience, and daily working hours. With regular maintenance as per the provided guidelines, the machine can last up to 10 years. However, excessive usage, such as working 12 hours or more daily, may shorten its lifespan.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our rolling machines are available in both light and heavy types, with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters or special applications like oil pipes, wind towers, and loaders.