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| Type: | Rolling Machine |
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Discover unparalleled precision and efficiency with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This automatic marvel is designed to meet your diverse metalworking needs, seamlessly bending iron and aluminum sheets with ease. Whether you're working on pipe, tube, or rolling forming projects, this state-of-the-art roller bender delivers exceptional results every time.
This four-roll plate bending machine is globally acclaimed for being the fastest, safest, most precise, and easiest-to-use in its category. This fully hydraulic 4-roll bending machine features pre-bending capabilities and can handle rolls up to 6,000mm in length and plate thicknesses up to 150mm.
This advanced design boasts the following benefits:
(1) The plate is introduced horizontally, avoiding the tilt required in three-roll double-pinch machines.
(2) The plate is instantly squared against the back roll, minimizing the risk of mis-matched end conditions.
(3) It requires space on only one side, where the plate is introduced to the machine.
(4) With superior pre-bending, the clamping roll ensures minimal flat-end by precisely meeting the tangent points of the top and bottom rolls.
(5) This machine is the fastest for rolling a can, needing only one position for each side bending roll.
(6) The entire cylinder, including edge pre-bending, can be completed in just one pass within suitable capacity.
* No need to pre-bend both ends before rolling the entire cylinder, unlike with a 3-roll machine.
* Eliminates the need to remove, turn, and re-insert the plate as required with a 3-roll single pinch machine.
(7) The four-roll machine can be up to 50-80% faster and more productive than any three-roll style.
(8) Ideal for CNC operations, the plate remains under better control, clamped between the top and bottom rolls until the part is finished.
The four-roll design is recommended for clients who:
1. Desire to operate through CNC with less reliance on operator skills.
2. Seek consistent quality in rolled products.
3. Aim for high productivity and increased profits.
4. Require enhanced accuracy and quality improvements.
5. Need handling equipment for larger plates and are concerned about production or safety.
6. Are new to plate rolling, as this is the easiest plate roll to operate.
1. Exceptionally robust structure precision-machined using state-of-the-art CNC control machines, ensuring unmatched durability and performance.
2. Dual hydraulic motors seamlessly coupled to advanced planetary gear units, facilitating smooth rotation of the two central rolls.
3. Rolls are meticulously hardened and polished, offering superior resistance and a flawless finish.
4. Ergonomically designed separate control desk mounted on wheels for enhanced mobility and user convenience.
5. Control desk allows effortless hydraulic opening of the shoulder, optimizing operational efficiency.
6. Hydraulic inclination of lateral rolls, controlled directly from the desk, for precise and efficient conical bending.
7. Integrated numerical control ensures automatic, consistent, and high-quality production.
8. Swing guide roll movements minimize flat parts, enhancing overall product quality.
9. Versatile machine capable of rolling tubes, tube segments, rounded boxes, ovals, and various other shapes with precision.
10. Rolls rotate on high-resistance, self-aligning bearings, ensuring smooth operation and longevity.
11. Advanced rolls cambering technique minimizes reel and barrel effects, significantly boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our Advanced Steel Roller Plate Rolling Machine largely depends on the operator's skills, experience, and daily operational hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, if it operates for extended hours, such as 12 hours or more daily, this will impact its longevity.
(2) What are the specific categories of your products?
We primarily offer three types of roll bending machines: Mechanical 3-roller, Hydraulic 3-roller with prebending capabilities, and Hydraulic 4-roller with prebending features.
(3) What are the specifications and styles of existing products?
Our portfolio includes both light and heavy-duty rolling machines, accommodating thicknesses from 6mm to 150mm and widths ranging from 1000mm to 12000mm. Additionally, we customize machines to meet specific customer requirements, such as smaller rolling diameters and special applications like oil pipes, wind towers, and loaders.
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