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Type: | Rolling Machine |
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Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - the epitome of precision and efficiency! This Automatic Sheet Metal Roller Bender effortlessly handles iron and aluminum, bringing you unparalleled performance in bending rolls, pipe, tube rolling, and forming. Experience seamless pressing and shaping with our state-of-the-art machine, meticulously designed for all your metalworking needs.
Introducing the Automatic 4 Roll Hydraulic Plate Roller for Sheet Metal Bending and Rolling by Nantong Weihua Import & Export Co., Ltd. Recognized globally, this state-of-the-art machine is the epitome of speed, safety, precision, and user-friendliness in plate rolling. As a fully hydraulic 4-roll bending marvel, it offers unparalleled pre-bending capabilities, accommodating roll lengths up to 6,000 mm and plate thicknesses reaching 150 mm.
This Advanced Design Offers Exceptional Benefits Such As:
(1) Horizontal Plate Introduction: Unlike the tilted positioning in three-roll double pinch machines, this design introduces the plate horizontally, simplifying the process.
(2) Instant Plate Squaring: Plates are squared instantly against the back roll, significantly reducing the risk of mis-matched end conditions.
(3) Space Efficiency: Requires operational space only on one side of the machine, where the plate is introduced, optimizing your workspace.
(4) Superior Pre-Bending: The clamping roll ensures minimal flat-end by taking the edge to the precise tangent points of the top and bottom rolls, enhancing the bending accuracy.
(5) Unmatched Speed: It is the fastest machine available, needing only one position for each side bending roll to efficiently roll a can.
(6) One-Pass Completion: Capable of finishing the entire cylinder in just one pass (within suitable capacity), including edge pre-bending.
* Eliminate Pre-Bending Hassles: Unlike the 3-roll machines, there's no need to pre-bend both ends before starting to roll the cylinder.
* Simplified Process: No need to remove, turn, and re-insert the plate as required by 3-roll single pinch machines.
(7) Increased Efficiency: The four-roll design can be up to 50-80% faster and more productive than any three-roll style.
(8) Ideal for CNC Automation: Offers superior control with the plate clamped between the top and bottom rolls until the part is fully finished, making it perfect for CNC operations.
The Four Roll Design Is Ideal For Clients Who:
1. Aim to operate through CNC with reduced operator skill dependency.
2. Seek consistent and superior quality in rolled products.
3. Desire high productivity and increased profitability.
4. Require enhanced accuracy and quality improvements in their products.
5. Need handling equipment for larger plates, focusing on production and safety.
6. Are new to plate rolling and seek the easiest machine to operate.1. Exceptionally robust structure meticulously machined with state-of-the-art CNC control machines, ensuring top-notch durability and precision.
2. Engineered with two powerful hydraulic motors coupled to advanced planetary gear units, delivering seamless rotation of the two central rolls.
3. Features hardened rolls that are both toughened and polished to perfection for enhanced performance and longevity.
4. Comes with a separate, mobile control desk on wheels for unparalleled ease of operation.
5. Equipped with a hydraulic shoulder opening mechanism, conveniently operated via the control desk.
6. Allows for precise hydraulic inclination of lateral rolls for conical bending, all controlled directly from the user-friendly control desk.
7. Integrated numerical control system for seamless automatic production, maximizing efficiency and accuracy.
8. Designed with roll movements on swing guides to minimize the flat part, providing superior bending quality.
9. Versatile in application, capable of rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes with ease.
10. Utilizes high-resistance self-aligning bearings for smooth and reliable rolls rotation.
11. Incorporates variable cambering technology, expertly designed to prevent reel and barrel effects, thereby enhancing bending performance and precision.
(1) How long is the service life of your product?
The longevity of our product largely hinges on the operator's skills, experience, and daily working hours. By adhering to the recommended maintenance instructions, the rolling machine can achieve a lifespan of up to 10 years. However, it's crucial to note that working plans exceeding 12 hours a day can significantly impact the service life.
(2) What are the specific categories of your products?
Our primary offerings encompass three types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
We cater to both light and heavy-duty requirements with rolling machines that handle thicknesses from 6mm to 150mm and widths ranging from 1000mm to 12000mm. Additionally, we offer custom machines tailored to specific needs, including smaller rolling diameters and specialized applications like oil pipes, wind towers, and loaders.