Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets Oil and Gas Refineries

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets Oil and Gas Refineries
  • Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets Oil and Gas Refineries
  • Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets Oil and Gas Refineries
  • Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets Oil and Gas Refineries
  • Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets Oil and Gas Refineries
  • Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets Oil and Gas Refineries
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Forging Forming Method
Free Forging
Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Introducing the CNC 4 Roll Hydraulic Steel Plate Bending Machine - an exceptional solution for your metalworking needs! This Automatic Sheet Metal Roller Bender is designed to effortlessly handle iron and aluminum with precision. Whether you're rolling, forming, or pressing, this machine delivers unparalleled performance in bending rolls, pipes, and tubes.

Product Description
 

Recognized as the pinnacle of innovation, the Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets is celebrated globally for its unparalleled speed, safety, precision, and user-friendly operation. This advanced, fully hydraulic marvel offers pre-bending capabilities with roll lengths extending up to 6,000mm and the capacity to handle plate thicknesses up to 150mm.

This Advanced Design Offers Exceptional Benefits, Including:

(1) Plates are introduced horizontally, eliminating the need for tilting as required by three-roll double pinch designs.

(2) Instantly squares the plate against the back roll, significantly reducing the risk of mismatched ends.

(3) Requires operational space only on one side, where the plate is introduced, enhancing spatial efficiency.

(4) Drastically reduces flat-end issues thanks to superior pre-bending facilitated by the clamping roll, which precisely aligns with the top and bottom rolls.

(5) Rolls a complete can at unmatched speed, needing only a single position for each side bending roll.

(6) Completes the entire cylinder in one seamless pass, including precise edge pre-bending.

* Eliminates the need to pre-bend both ends before rolling the cylinder, unlike three-roll machines.

* No need to remove, turn, and re-insert the plate as required by three-roll single pinch models.

(7) Can outperform three-roll designs by 50-80%, offering superior speed and productivity.

(8) Ideal for CNC operations, ensuring meticulous control as the plate remains clamped between the top and bottom rolls until completion.

The Four Roll Design is Perfect For Clients Who:

1. Seek CNC operations with minimal reliance on operator expertise.

2. Desire consistently high-quality rolled products.

3. Aim for heightened productivity and increased profit margins.

4. Demand superior accuracy and quality enhancements.

5. Require handling equipment for larger plates and prioritize production efficiency and safety.

6. Are new to plate rolling and need the easiest, most user-friendly machine to operate.
 
Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets Oil and Gas Refineries

 
Product Parameters

Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets Oil and Gas Refineries

 
Packaging & Shipping
 
 
Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets Oil and Gas Refineries

 
Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets Oil and Gas Refineries

 
Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets Oil and Gas Refineries

 
Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets Oil and Gas Refineries
 
Our Advantages

Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets Oil and Gas Refineries
Main Features
 

1. Incredibly robust structure precision-engineered with CNC control machines, ensuring unparalleled durability and accuracy.
2. Equipped with dual hydraulic motors coupled to advanced planetary gear units, enabling the seamless rotation of the two central rolls.
3. Features hardened rolls, meticulously hardened and polished for superior performance and longevity.
4. Includes a separate control desk on wheels, offering convenience and mobility during operation.
5. Hydraulic shoulder opening controlled effortlessly via the control desk, optimizing operational efficiency.
6. Hydraulic lateral roll inclination for precise conical bending, all managed directly from the user-friendly control desk.
7. Numerical control system for flawless automatic production processes, enhancing productivity.
8. Innovative roll movements on swing guides to minimize the flat part, ensuring consistent results.
9. Versatile application: adept at rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high resistance self-aligning bearings, guaranteeing smooth and efficient operation.
11. Advanced rolls cambering technology: expertly adjustable to prevent reel and barrel effects, significantly boosting bending performance and precision.

FAQ
 

(1) How long is the service life of your product?

The service life of our Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets largely depends on the operator's skills, experience, and daily working hours. With regular maintenance and adherence to our instructions, the machine can last up to 10 years. However, if operated for extended hours, such as 12 hours or more daily, this can adversely impact its longevity.

(2) What are the specific categories of your products?

We proudly offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.

(3) What are the specifications and styles of existing products?

Our range includes both light and heavy-duty rolling machines with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we specialize in custom manufacturing to meet unique customer requirements, such as producing machines for smaller rolling diameters and specialized applications like oil pipes, wind towers, and loaders.

Rolling Process
 
 
Automatic 4 Roll Hydraulic Plate Rolling Machine for Metal Sheets Oil and Gas Refineries

 
Application
 
(1) Shipyard
Designed with the unique demands of shipyard production in mind, our ship plate bending machine offers unparalleled bending capacities coupled with exceptional flexibility, perfectly catering to the rigorous standards of maritime manufacturing.

(2) Wind Tower
Tailored for the energy industry, this machine effortlessly rolls heavy-duty, thick plates essential for constructing robust nuclear reactors and turbine housings, ensuring high precision and durability.

(3) Boilers, pressure vessels, heat exchangers
Engineered for excellence in the design of plate bending rolls, this versatile machine is indispensable for manufacturing tanks, barrels, and water treatment units, guaranteeing superior performance and reliability.

(4)Steel structure
Our advanced equipment empowers you to manufacture sophisticated steel structures, including bent segments, pipe structures, cones, and domes with impeccable precision and efficiency, thus meeting diverse industrial needs.
 

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