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Type: | Rolling Machine |
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Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine-a marvel of engineering designed for precision and efficiency. This advanced Automatic Sheet Metal Roller Bender is perfect for handling Iron, Aluminum, and other metal sheets with unparalleled ease. Masterfully crafted for Pipe and Tube Rolling, Forming, and Pressing, it stands as the ultimate solution for industrial bending needs.
Experience unparalleled efficiency and precision with our four-roll plate bending rolls. Esteemed globally as the fastest, safest, most accurate, and user-friendly options in its category, this fully hydraulic 4-roll bending machine with pre-bending capabilities is in a league of its own. Boasting roll lengths up to 6,000mm and plate thickness capabilities up to 150mm, it's engineered to meet the most demanding requirements.
Benefits of This Advanced Design:
(1) The plate is introduced horizontally, a significant improvement over the tilted introduction required by three roll double pinch machines.
(2) Instantly squares the plate against the back roll, dramatically reducing the risk of mismatched end conditions.
(3) Requires space only on one side of the machine, optimizing your workspace by introducing the plate exclusively from one side.
(4) Enjoy greatly reduced flat-ends due to superior pre-bending, thanks to the clamping roll that guides the edge precisely to the tangent points of the top and bottom rolls.
(5) Unmatched speed: roll a can with just one position adjustment for each side bending roll.
(6) Complete an entire cylinder in one swift pass, including edge pre-bending, provided it is within suitable capacity.
* Eliminate the need to pre-bend both ends before rolling the entire cylinder, a requirement of 3-roll machines.
* No longer necessary to remove, turn, and re-insert the plate as with 3-roll single pinch machines.
(7) Potentially 50-80% faster and more productive than any three-roll style machine.
(8) Ideal for CNC operations, offering superior control by clamping the plate between the top and bottom rolls until the part is fully formed.
Why Choose the Four Roll Design:
1. Perfect for those who wish to leverage CNC technology, reducing dependency on operator skill.
2. Seek consistent, high-quality rolled products.
3. Aim for higher productivity and increased profit margins.
4. Require top-notch accuracy and quality improvements in their operations.
5. Need handling equipment for larger plates and have concerns about production efficiency and safety.
6. New to plate rolling? This is the easiest machine to operate, ideal for beginners.1. Constructed with an extremely robust structure, precision-machined using advanced CNC control machines for impeccable durability.
2. Equipped with two hydraulic motors seamlessly coupled to planetary gear units, ensuring smooth and powerful rotation of the two central rolls.
3. Features hardened rolls that are both polished and resilient, designed to withstand the rigors of rigorous use.
4. Comes with a separate, mobile control desk on wheels for effortless operation and maneuverability.
5. The shoulder opens hydraulically, controlled conveniently from the control desk for easy access and adjustments.
6. Allows for hydraulic inclination of lateral rolls directly from the control desk, making conical bending a breeze.
7. Integrated numerical control system facilitates automatic production, enhancing efficiency and consistency.
8. Roll movements operate on swing guides to minimize flat parts, ensuring a smooth and even bend.
9. Versatile in its applications, capable of rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes with precision.
10. Rolls rotate on high-resistance, self-aligning bearings, providing exceptional stability and reliability.
11. Features advanced rolls cambering technology, offering variable cambering to prevent reel and barrel effects, thus enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our rolling machine is influenced by the skill, experience, and daily working hours of the operator. With proper maintenance and adherence to operational instructions, our machines can last up to 10 years. However, continuous operation exceeding 12 hours a day may reduce their longevity.
(2) What are the specific categories of your products?
We offer three primary categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet specific requirements, such as smaller rolling diameters and specialized applications like oil pipes, wind towers, and loaders.