Industrial 4 Roll Hydraulic Steel Plate Roller for Aluminum Sheet Bending Metal Structures

Product Details
Customization: Available
After-sales Service: 24/7
Type: Rolling Machine
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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 14001
  • Industrial 4 Roll Hydraulic Steel Plate Roller for Aluminum Sheet Bending Metal Structures
  • Industrial 4 Roll Hydraulic Steel Plate Roller for Aluminum Sheet Bending Metal Structures
  • Industrial 4 Roll Hydraulic Steel Plate Roller for Aluminum Sheet Bending Metal Structures
  • Industrial 4 Roll Hydraulic Steel Plate Roller for Aluminum Sheet Bending Metal Structures
  • Industrial 4 Roll Hydraulic Steel Plate Roller for Aluminum Sheet Bending Metal Structures
  • Industrial 4 Roll Hydraulic Steel Plate Roller for Aluminum Sheet Bending Metal Structures
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  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • Our Advantages
  • Main Features
  • FAQ
  • Rolling Process
  • Application
Overview

Basic Info.

Forging Forming Method
Free Forging
Power Source
Hydraulic Pressure
Feature
Automation
Certification
ISO9001
Warranty
24 Months
Customized
Customized
Advantage
Easy Operation
Condition
New
Rolls Number
4
Driving Rolls
2
Rolls Material
42CrMo
Rolls
Induction Hardened
Side Rolls
Swing Arm Movement
Drop-End Open
Hydraulic
Control Desk
Independent Mobile
Digital Readouts
Touch Screen
Cone Rolling
Possible
Side Supports
Hydraulic
Central Supports
Hydraulic
Loading and Unloading Systems
Automatic
Feeding Table
Motorized
Rolls Polish
Optional
Rolling Speed
Variable
Transport Package
Standard Export Package
Specification
16x2000mm
Origin
China
HS Code
8462299000
Production Capacity
300 Sets / Year

Packaging & Delivery

Package Size
3800.00cm * 1500.00cm * 1800.00cm
Package Gross Weight
7000.000kg

Product Description

Introducing our state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine-a marvel of engineering designed for precision and efficiency. This advanced Automatic Sheet Metal Roller Bender is perfect for handling Iron, Aluminum, and other metal sheets with unparalleled ease. Masterfully crafted for Pipe and Tube Rolling, Forming, and Pressing, it stands as the ultimate solution for industrial bending needs.

Product Description
 

Experience unparalleled efficiency and precision with our four-roll plate bending rolls. Esteemed globally as the fastest, safest, most accurate, and user-friendly options in its category, this fully hydraulic 4-roll bending machine with pre-bending capabilities is in a league of its own. Boasting roll lengths up to 6,000mm and plate thickness capabilities up to 150mm, it's engineered to meet the most demanding requirements.

Benefits of This Advanced Design:

(1) The plate is introduced horizontally, a significant improvement over the tilted introduction required by three roll double pinch machines.

(2) Instantly squares the plate against the back roll, dramatically reducing the risk of mismatched end conditions.

(3) Requires space only on one side of the machine, optimizing your workspace by introducing the plate exclusively from one side.

(4) Enjoy greatly reduced flat-ends due to superior pre-bending, thanks to the clamping roll that guides the edge precisely to the tangent points of the top and bottom rolls.

(5) Unmatched speed: roll a can with just one position adjustment for each side bending roll.

(6) Complete an entire cylinder in one swift pass, including edge pre-bending, provided it is within suitable capacity.

* Eliminate the need to pre-bend both ends before rolling the entire cylinder, a requirement of 3-roll machines.

* No longer necessary to remove, turn, and re-insert the plate as with 3-roll single pinch machines.

(7) Potentially 50-80% faster and more productive than any three-roll style machine.

(8) Ideal for CNC operations, offering superior control by clamping the plate between the top and bottom rolls until the part is fully formed.

Why Choose the Four Roll Design:

1. Perfect for those who wish to leverage CNC technology, reducing dependency on operator skill.

2. Seek consistent, high-quality rolled products.

3. Aim for higher productivity and increased profit margins.

4. Require top-notch accuracy and quality improvements in their operations.

5. Need handling equipment for larger plates and have concerns about production efficiency and safety.

6. New to plate rolling? This is the easiest machine to operate, ideal for beginners.
 
Industrial 4 Roll Hydraulic Steel Plate Roller for Aluminum Sheet Bending Metal Structures

 
Product Parameters

Industrial 4 Roll Hydraulic Steel Plate Roller for Aluminum Sheet Bending Metal Structures

 
Packaging & Shipping
 
 
Industrial 4 Roll Hydraulic Steel Plate Roller for Aluminum Sheet Bending Metal Structures

 
Industrial 4 Roll Hydraulic Steel Plate Roller for Aluminum Sheet Bending Metal Structures

 
Industrial 4 Roll Hydraulic Steel Plate Roller for Aluminum Sheet Bending Metal Structures

 
Industrial 4 Roll Hydraulic Steel Plate Roller for Aluminum Sheet Bending Metal Structures
 
Our Advantages

Industrial 4 Roll Hydraulic Steel Plate Roller for Aluminum Sheet Bending Metal Structures
Main Features
 

1. Constructed with an extremely robust structure, precision-machined using advanced CNC control machines for impeccable durability.
2. Equipped with two hydraulic motors seamlessly coupled to planetary gear units, ensuring smooth and powerful rotation of the two central rolls.
3. Features hardened rolls that are both polished and resilient, designed to withstand the rigors of rigorous use.
4. Comes with a separate, mobile control desk on wheels for effortless operation and maneuverability.
5. The shoulder opens hydraulically, controlled conveniently from the control desk for easy access and adjustments.
6. Allows for hydraulic inclination of lateral rolls directly from the control desk, making conical bending a breeze.
7. Integrated numerical control system facilitates automatic production, enhancing efficiency and consistency.
8. Roll movements operate on swing guides to minimize flat parts, ensuring a smooth and even bend.
9. Versatile in its applications, capable of rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes with precision.
10. Rolls rotate on high-resistance, self-aligning bearings, providing exceptional stability and reliability.
11. Features advanced rolls cambering technology, offering variable cambering to prevent reel and barrel effects, thus enhancing bending performance and precision.

FAQ
 

(1) How long is the service life of your product?

The service life of our rolling machine is influenced by the skill, experience, and daily working hours of the operator. With proper maintenance and adherence to operational instructions, our machines can last up to 10 years. However, continuous operation exceeding 12 hours a day may reduce their longevity.

(2) What are the specific categories of your products?

We offer three primary categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.

(3) What are the specifications and styles of existing products?

Our product range includes both light and heavy-duty rolling machines with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet specific requirements, such as smaller rolling diameters and specialized applications like oil pipes, wind towers, and loaders.

Rolling Process
 
 
Industrial 4 Roll Hydraulic Steel Plate Roller for Aluminum Sheet Bending Metal Structures

 
Application
 
(1) Shipyard
The ship plate bending machine is meticulously engineered to meet the rigorous demands of shipyard production. It boasts high bending capacities coupled with exceptional flexibility, ensuring it stands up to the toughest tasks.

(2) Wind Tower
To advance the energy industry, this machine is capable of rolling heavy-duty, thick plates essential for constructing nuclear reactors and turbine housings.

(3) Boilers, Pressure Vessels, Heat Exchangers
Optimized for the precise design of plate bending rolls, this machine excels in the manufacture of tanks, barrels, and water treatment units, ensuring top-tier quality and performance.

(4) Steel Structure
With the appropriate equipment, you can effortlessly manufacture complex steel structures such as bent segments, pipe structures, cones, and domes, expanding your production capabilities and enhancing efficiency.
 

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