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| Type: | Rolling Machine |
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Discover the CNC 4 Roll Hydraulic Steel Plate Bending Machine - an epitome of precision and efficiency! This Automatic Sheet Metal Roller Bender is designed to cater to all your bending needs, whether it's iron, aluminum, or any other metal. With state-of-the-art technology, this machine ensures flawless Pipe and Tube Rolling, Forming, and Pressing, making it an indispensable tool for your metalworking projects.
This four roll plate bending machine is globally acclaimed as the epitome of speed, safety, precision, and user-friendliness across its entire range. This fully hydraulic, 4-roll bending machine with pre-bending capabilities offers roll lengths up to 6,000mm and accommodates plate thicknesses up to 150mm.
This Advanced Design Offers These Exceptional Benefits:
(1) The plate is introduced horizontally, eliminating the tilt required in three roll double pinch machines.
(2) Instantly squares the plate against the back roll, minimizing the risk of mis-matched end conditions.
(3) Requires space only on one side of the machine, simplifying the introduction of the plate.
(4) Significantly reduces flat-end areas due to superior pre-bending, thanks to the clamping roll that guides the edge to precise tangent points on the top and bottom rolls.
(5) It's the fastest machine for rolling a can; needs only one position for each side bending roll.
(6) Completes the entire cylinder in a single pass, including the pre-bending of edges within suitable capacity.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike 3 roll machines.
* No need to remove, turn, and re-insert the plate as required with a 3 roll single pinch system.
(7) The four roll system can be 50-80% faster and more productive than any three roll design.
(8) Ideal for CNC operations, offering better control of the plate clamped between the top and bottom rolls until completion.
The Four Roll Design Is Perfect For Clients Who:
1. Prefer CNC operations with reduced reliance on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Demand precision and quality improvements.
5. Require handling equipment for larger plates with considerations for production efficiency and safety.
6. Are new to plate rolling and need the easiest machine to operate.
1. Unmatched Durability: Constructed with an extremely robust structure meticulously machined using state-of-the-art CNC control machines.
2. Superior Drive System: Equipped with two powerful hydraulic motors seamlessly coupled to advanced planetary gear units, ensuring flawless rotation of the two central rolls.
3. Enhanced Roll Quality: Featuring hardened rolls or an option for hardened and polished rolls for impeccable performance.
4. Mobile Control Desk: Comes with a separate control desk mounted on wheels for ultimate convenience and mobility.
5. Effortless Operation: Hydraulic opening of the shoulder is easily managed via the control desk, ensuring smooth and efficient functioning.
6. Precision Bending: Hydraulic inclination of lateral rolls for precise conical bending, directly controlled from the desk.
7. Automated Production: Integrated numerical control for streamlined and automatic production processes.
8. Optimized Roll Movement: Rolls move on swing guides to minimize the flat part, enhancing bend quality.
9. Versatile Applications: Capable of rolling tubes, tube segments, rounded boxes, ovals, and a multitude of other shapes with ease.
10. Reliable Bearing System: Rolls rotate on high resistance self-aligning bearings, ensuring stability and durability.
11. Advanced Roll Cambering: Innovative variable cambering technology prevents reel and barrel effects, significantly boosting bending performance and precision.
(1) How long is the service life of your product?
The service life of our Automatic Pipe Tube Bending Sheet Metal Rolling Machine for Iron largely depends on the skill and experience of the operators as well as the daily working hours. With regular maintenance according to the provided instruction manual, the machine's lifespan can reach up to an impressive 10 years. However, if the machine is operated for 12 or more hours daily, this may significantly impact its overall longevity.
(2) What are the specific categories of your products?
We proudly offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending. Each type is designed to meet diverse industrial needs and applications.
(3) What are the specifications and styles of existing products?
Our range of rolling machines includes both light and heavy types, catering to varying industrial requirements. They can handle thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we offer custom machines tailored to special requests, such as smaller rolling diameters or unique applications including oil pipes, wind towers, and loaders.
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