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| Type: | Rolling Machine |
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Discover the remarkable CNC 4 Roll Hydraulic Steel Plate Bending Machine, your ultimate solution for seamless, automatic sheet metal rolling. This versatile machine expertly handles iron, aluminum, and steel, transforming them with precision into bending rolls, pipes, and tubes. Elevate your production capabilities with this advanced rolling, forming, and pressing marvel, designed to meet the highest standards of efficiency and accuracy.
This four-roll plate bending machine is globally acclaimed as the fastest, safest, most precise, and user-friendly plate roll across all ranges. Featuring full hydraulic functionality and advanced pre-bending capabilities, it accommodates roll lengths of up to 6,000 mm and plate thicknesses of up to 150 mm, making it a robust solution for both steel and aluminum sheets.
This Advanced Design Offers the Following Benefits:
(1) The plate is introduced horizontally, unlike the tilted approach in three-roll double pinch machines, ensuring optimal alignment.
(2) Instant squaring of the plate against the back roll minimizes the risk of mismatched end conditions, ensuring precision.
(3) Requires operational space on only one side, where the plate is introduced, optimizing workspace efficiency.
(4) Significantly reduces flat-end issues due to superior pre-bending, as the clamping roll positions the edge precisely at the tangent points of the top and bottom rolls.
(5) It is the fastest machine for can rolling, needing only one position for each side bending roll, thus enhancing productivity.
(6) Entire cylinders can be completed in a single pass, within capacity limits, including edge pre-bending, streamlining the process.
* There is no need to pre-bend both ends before rolling the entire cylinder, unlike with a three-roll machine.
* No requirement to remove, turn, and re-insert the plate, as is necessary with a three-roll single pinch machine.
(7) The four-roll machine can be up to 50-80% faster and more productive than any three-roll design, enhancing efficiency.
(8) Ideal for CNC operations, as the plate is better controlled, clamped between the top and bottom rolls, until the job is complete.
The Four Roll Design is Recommended for Clients Who:
1. Prefer to operate through CNC, reducing dependence on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require precise accuracy and quality improvements in their products.
5. Need handling equipment for larger plates and are concerned about production efficiency and safety.
6. Are new to plate rolling, as this is the easiest plate roll to operate.
1. Unmatched Durability: Built with an exceptionally robust structure, precision-machined using state-of-the-art CNC control machines.
2. Superior Drive System: Equipped with two powerful hydraulic motors, seamlessly coupled to planetary gear units, ensuring efficient rotation of the two central rolls.
3. Premium Roll Quality: Features hardened rolls that are polished to perfection, delivering unmatched durability and performance.
4. User-Friendly Control: Includes a separate, mobile control desk on wheels for easy and flexible operation.
5. Effortless Operation: Hydraulic shoulder opening controlled directly from the user-friendly control desk.
6. Precision Bending: Hydraulically adjustable lateral rolls for precise conical bending, all managed directly from the control desk.
7. Automated Efficiency: Integrated numerical control for seamless and automatic production processes.
8. Enhanced Precision: Roll movements on swing guides to minimize the flat part, ensuring precision in every bend.
9. Versatile Applications: Ideal for rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes.
10. High-Performance Bearings: Rolls rotate on high-resistance, self-aligning bearings for smooth and reliable operation.
11. Advanced Cambering: Featuring variable cambering technology to prevent reel and barrel effects, significantly enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our product depends significantly on the operator's skill level, experience, and daily working hours. With proper maintenance according to our guidelines, the Hydraulic 4 Roll Plate Rolling Machine can last up to 10 years. However, if the machine operates for extended periods, such as 12 hours or more daily, its service life may be impacted.
(2) What are the specific categories of your products?
Our main product lines include three types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy types of rolling machines with thickness ranges from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet special requirements, such as for smaller rolling diameters or specific applications like oil pipes, wind towers, and loaders.
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