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| Type: | Rolling Machine |
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Discover the unparalleled precision and power of our CNC Hydraulic 4 Roll Steel Plate Bending Machine. This advanced automatic sheet metal roller is meticulously engineered to bend iron, aluminum, and more with absolute ease. Whether you're working on pipe, tube rolling, or complex forming and pressing tasks, our machine ensures seamless and efficient operation, making it the ultimate choice for professionals seeking excellence in metalwork.
Experience the pinnacle of precision and efficiency with our CNC Hydraulic 4 Roll Plate Roller, designed for sheet metal and aluminum bending. Renowned globally for its unparalleled speed, safety, and accuracy, this state-of-the-art machine sets the standard in its category. Featuring a fully hydraulic 4-roll setup with pre-bending capabilities, it accommodates rolls up to 6,000mm in length and plate thicknesses up to 150mm.
This Advanced Design Offers the Following Benefits:
(1) Plates are introduced horizontally, eliminating the need for tilting as required in three-roll double pinch machines.
(2) Instant plate squaring against the back roll minimizes the risk of mismatched ends, ensuring seamless final products.
(3) Requires operational space only on one side, optimizing workspace efficiency.
(4) Significantly reduces flat-ends due to superior pre-bending; the clamping roll precisely aligns edges to tangent points of the top and bottom rolls.
(5) The fastest machine to roll a can, necessitating just one position per side bending roll.
(6) Complete cylinder formation in a single pass, including edge pre-bending, within its capacity limits.
* Eliminates the need for pre-bending both ends before rolling the entire cylinder, unlike three-roll machines.
* No requirement to remove, turn, and re-insert the plate, as demanded by three-roll single pinch systems.
(7) Potential to boost productivity by 50-80% compared to any three-roll setup.
(8) Ideal for CNC operations, offering superior control as the plate remains clamped between the top and bottom rolls until completion.
The Four Roll Design Is Recommended For Clients Who:
1. Wish to leverage CNC technology, reducing reliance on operator skill.
2. Seek consistent, high-quality rolled products.
3. Aim for elevated productivity and improved profitability.
4. Require enhanced accuracy and quality in their outputs.
5. Need to handle larger plates and prioritize safety and production efficiency.
6. Are new to plate rolling and prefer the easiest machine to operate.
1. Impeccably robust structure machined with precision CNC controlled machines.
2. Dual hydraulic motors paired with planetary gear units to rotate the two central rolls seamlessly.
3. Enhanced durability with hardened and polished rolls.
4. Conveniently mobile separate control desk on wheels.
5. Effortless hydraulic opening of the shoulder, operable from the control desk.
6. Hydraulic inclination of lateral rolls for precise conical bending, directly controlled from the desk.
7. Advanced numerical control for seamless automatic production.
8. Roll movements on swing guides to effectively minimize flat parts.
9. Versatile usage to roll tubes, tube segments, rounded boxes, ovals, or other customized shapes.
10. Rolls rotate on high-resistance self-aligning bearings, ensuring smooth operation.
11. Rolls Cambering: Advanced know-how in variable cambering to prevent reel and barrel effects, enhancing bending performance and precision.
(1) How long is the service life of your product?
The service life of our CNC Hydraulic 4 Roll Plate Roller for Sheet Metal and Aluminum Bending largely depends on the skill level and experience of the operators, as well as the daily operational hours. With proper maintenance following our instructions, the rolling machine can last up to 10 years. However, if the machine is used intensively, such as operating for 12 hours or more per day, this can significantly impact its longevity. Regular maintenance and an appropriate work schedule are crucial for extending the machine's service life.
(2) What are the specific categories of your products?
We offer three main types of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-bending, and Hydraulic 4 Roller with Pre-bending. Each category is designed to meet specific bending requirements and applications, ensuring you find the perfect solution for your needs.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy-duty rolling machines, with thickness capabilities from 6mm to 150mm and width options from 1000mm to 12000mm. Additionally, we can customize machines to meet special requirements, such as smaller rolling diameters or specific applications like oil pipes, wind towers, and loaders. Whatever your unique needs, we can create a machine that fits perfectly.
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