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Type: | Rolling Machine |
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Experience unmatched precision and efficiency with the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This Automatic Sheet Metal Roller Bender is expertly crafted to handle a variety of materials, including iron and aluminum. Perfect for rolling, forming, and pressing, it easily bends plates, rolls pipes, and shapes tubes, making it an indispensable tool for any industrial application.
Nantong Weihua Import & Export Co., Ltd proudly presents the Automatic Sheet Metal Rolling Machine with 4 Roll Plate Roller Technology. Renowned globally, this advanced four-roll plate bending machine is celebrated for its unparalleled speed, safety, precision, and user-friendly operation. This fully hydraulic marvel boasts pre-bending capabilities, supporting rolls up to an impressive 6,000 mm in length and accommodating plate thicknesses of up to 150 mm.
Experience Unmatched Benefits with Our Advanced Design:
(1) Plates are introduced horizontally, eliminating the need for tilting as required by traditional three-roll double pinch systems.
(2) Instant squaring against the back roll minimizes the risk of mismatched end conditions, ensuring perfect alignment every time.
(3) Requires operational space on only one side of the machine, optimizing your workspace and facilitating seamless plate introduction.
(4) Significantly reduced flat-ends due to superior pre-bending, courtesy of the clamping roll reaching precise tangent points on the top and bottom rolls.
(5) Achieve the fastest can rolling with just one position for each side bending roll, streamlining your production process.
(6) Complete the entire cylinder in a single pass, within capacity, including pre-bending the edges - a revolutionary efficiency.
* Eliminate the need for pre-bending both ends before rolling the entire cylinder, unlike the requirements of a 3-roll machine.
* No more removing, turning, and re-inserting plates as necessitated by 3-roll single pinch machines.
(7) Enjoy a productivity boost of 50-80% over any three-roll machine, thanks to our superior four-roll technology.
(8) Perfectly suited for CNC operations, providing enhanced control with the plate clamped securely between the top and bottom rolls until completion.
Ideal Candidates for Our Four Roll Design Include Clients Who:
1. Seek to leverage CNC operations with reduced reliance on operator skill.
2. Desire consistent, high-quality rolled products.
3. Aim for heightened productivity and profitability.
4. Demand superior accuracy and quality enhancements.
5. Require handling equipment for larger plates while prioritizing production efficiency and safety.
6. Are new to plate rolling, benefiting from the easiest plate roll to operate.1. Exceptionally sturdy structure precision-machined using advanced CNC control machines, ensuring unmatched durability and reliability.
2. Dual hydraulic motors seamlessly integrated with planetary gear units for the efficient rotation of the central rolls.
3. Premium-quality hardened rolls, available as hardened and polished options for superior performance.
4. Ergonomically designed separate control desk mounted on wheels for convenient maneuverability and operation.
5. Effortless hydraulic opening of the shoulder, controlled directly from the control desk for enhanced usability.
6. Hydraulic lateral rolls inclination for conical bending, easily managed from the control desk for precision shaping.
7. Sophisticated numerical control system for seamless and automated production processes.
8. Swing guide roll movements minimize flat part formation, enhancing the quality of the finished product.
9. Versatile usage capabilities, perfect for rolling tubes, tube segments, rounded boxes, ovals, or various custom shapes.
10. High resistance self-aligning bearings ensure smooth and consistent rotation of the rolls.
11. Advanced Rolls Cambering technology: adjustable cambering to prevent reel and barrel effects, optimizing bending performance and precision.
(1) How long is the service life of your product?
The longevity of our Automatic Sheet Metal Rolling Machine with 4 Roll Plate Roller Technology is influenced by the operator's skills, experience, and daily working hours. With proper maintenance as per our guidelines, the machine can last up to 10 years. However, it's important to consider the daily operational plan; prolonged working hours, such as 12 hours or more, can significantly affect the service life.
(2) What are the specific categories of your products?
We offer three primary categories of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending. Each category is designed to meet diverse industrial requirements.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy-duty rolling machines with thickness capacities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we cater to bespoke requests, creating specialized machines for unique needs such as smaller rolling diameters or specific applications in oil pipelines, wind towers, loaders, and more.