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Type: | Rolling Machine |
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Introducing the ultimate in precision engineering: the CNC 4 Roll Hydraulic Steel Plate Bending Machine. This automatic sheet metal roller bender is designed to effortlessly handle iron and aluminum. Ideal for pipe and tube rolling, forming, and pressing, our machine guarantees seamless bends and perfect curves every time, embodying the pinnacle of durability, efficiency, and innovation.
This four-roll plate bending machine is celebrated globally for its speed, safety, precision, and user-friendly operation across all ranges. It is a fully hydraulic 4-roll bending machine with pre-bending capabilities. The rolls can handle lengths up to 6,000mm and plate thicknesses up to 150mm, making it exceptionally versatile.
This Advanced Design Has The Following Benefits:
(1) The plate is introduced horizontally, unlike in the three-roll double pinch method, offering easier handling.
(2) The plate is instantly squared against the back roll, minimizing the risk of mismatched end conditions.
(3) Requires space only on one side of the machine, where the plate is fed.
(4) Significantly reduced flat-end sections due to superior pre-bending with the clamping roll, which aligns the edge perfectly with the top and bottom rolls.
(5) It's the fastest machine for rolling a can, requiring just one position for each side bending roll.
(6) The entire cylinder can be completed in a single pass, including edge pre-bending, within its capacity.
* No need for pre-bending both ends before rolling the entire cylinder, as required with a 3-roll machine.
* No need to remove, turn, and re-insert the plate like in a 3-roll single pinch machine.
(7) The four-roll design can be 50-80% faster and more productive than any style of three-roll machine.
(8) It is ideal for CNC operations, as the plate remains under better control, clamped between the top and bottom rolls until completion.
The Four-Roll Design Is Recommended For Clients Who:
1. Wish to operate through CNC, reducing dependence on operator skills.
2. Seek consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require excellent accuracy and quality improvements.
5. Need handling equipment for larger plates, prioritizing production efficiency and safety.
6. Are new to plate rolling, as it is the easiest type of plate roll to operate.1. Exceptionally sturdy frame precision-crafted with advanced CNC control machines for unparalleled durability.
2. Equipped with dual hydraulic motors seamlessly integrated with planetary gear systems, ensuring smooth and powerful rotation of the two central rolls.
3. Premium hardened rolls, meticulously polished to perfection for optimal performance and longevity.
4. Convenient separate control desk mounted on wheels for effortless mobility and accessibility.
5. Hydraulic shoulder opening seamlessly managed via the control desk, facilitating ease of operation.
6. Hydraulic lateral roll inclination for precise conical bending, all controlled directly from the user-friendly control desk.
7. State-of-the-art numerical control for streamlined and automated production processes.
8. Roll movements on swing guides designed to minimize flat sections and enhance bending efficiency.
9. Versatile application: Ideal for rolling tubes, tube segments, rounded boxes, ovals, and a variety of other shapes with precision.
10. Rolls rotate on high-resistance, self-aligning bearings for smoother operation and reduced maintenance.
11. Expertly engineered rolls cambering technology to counteract reel and barrel effects, significantly boosting bending precision and performance.
(1) How long is the service life of your product?
The longevity of our CNC 4 Roll Hydraulic Sheet Metal Bending Machine Automatic Plate Roller greatly depends on the operator's skills, experience, and daily working hours. With proper maintenance as per the guidelines, the machine can last up to an impressive 10 years. However, extensive use, such as operating for 12 hours or more each day, may reduce its overall service life.
(2) What are the specific categories of your products?
We proudly offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Pre-Bending, and Hydraulic 4 Roller with Pre-Bending. Each category is designed to meet diverse industrial needs and applications.
(3) What are the specifications and styles of existing products?
Our range includes both light and heavy types of rolling machines, catering to thicknesses from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we specialize in customizing machines to meet unique customer requirements, such as smaller rolling diameters for specific applications like oil pipes, wind towers, and loaders.