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Type: | Rolling Machine |
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Experience unparalleled precision and efficiency with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This advanced machine is designed to seamlessly bend and shape various metals, including iron and aluminum, into perfectly formed rolls, pipes, and tubes. Its automatic sheet metal roller bender system ensures flawless results for all your pressing and forming needs.
Our CNC Plate Roller with Forming Rolls for Hydraulic Sheet Metal Bending is globally renowned as the epitome of speed, safety, precision, and user-friendliness among plate rolls. This state-of-the-art, fully hydraulic 4-roll bending machine features advanced pre-bending capabilities. It supports rolls lengths of up to 6,000mm and plate thicknesses of up to 150mm, making it a versatile and powerful tool for all your metal bending needs.
This Advanced Design Offers the Following Outstanding Benefits:
(1) Plates are introduced horizontally, unlike the tilted entry in three-roll double pinch machines.
(2) Plates are instantly squared against the back roll, minimizing the risk of mismatched end conditions.
(3) Requires operational space on only one side of the machine, where the plate is introduced.
(4) Significantly reduced flat-end thanks to superior pre-bending, with the clamping roll expertly guiding the edge to the precise tangent points of the top and bottom rolls.
(5) The fastest machine for rolling a can, requiring just one position for each side bending roll.
(6) Enables the completion of the entire cylinder in a single pass (within suitable capacity), including pre-bending of edges.
* Eliminates the need to pre-bend both ends before rolling the entire cylinder, unlike 3-roll machines.
* No need to remove, turn, and re-insert the plate as required with a 3-roll single pinch machine.
(7) Up to 50-80% faster and more productive than any three-roll style machine.
(8) Ideal for CNC operations, offering superior control by clamping the plate between the top and bottom rolls until completion.
The Four Roll Design Is Perfect For Clients Who:
1. Seek CNC operations with minimal dependence on operator skills.
2. Desire consistent, high-quality rolled products.
3. Aim for high productivity and increased profitability.
4. Require exceptional accuracy and quality enhancements.
5. Need handling equipment for larger plates and are concerned about production efficiency and safety.
6. Are new to plate rolling, as it is the easiest plate roll to operate.1. Exceptionally robust structure precisely machined using advanced CNC control technology.
2. Powered by two hydraulic motors paired with planetary gear units, ensuring smooth rotation of the central rolls.
3. Rolls crafted for durability: Choose from hardened rolls or a superior hardened and polished finish.
4. Convenient, mobile control desk for ease of operation.
5. Effortless hydraulic shoulder opening controlled directly from the desk.
6. Achieve precise conical bending with hydraulic lateral roll inclination, all managed from the control desk.
7. Equipped with numerical control for seamless, automated production.
8. Rolls move on swing guides to minimize flat sections, enhancing efficiency.
9. Versatile applications: Ideal for rolling tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for consistent performance.
11. Advanced Rolls Cambering: Utilize variable cambering to prevent reel and barrel effect, boosting bending precision and efficiency.
(1) How long is the service life of your product?
The service life of our CNC Plate Roller with Forming Rolls for Hydraulic Sheet Metal Bending depends on several factors, including the operator's skills, experience, and the daily working hours. With proper maintenance as per the provided instructions, the machine can last up to 10 years. However, if the machine is operated for extended hours, such as 12 or more hours a day, this can impact its longevity.
(2) What are the specific categories of your products?
Our product line includes three main types of roll bending machines: Mechanical 3-Roller, Hydraulic 3-Roller with Pre-Bending, and Hydraulic 4-Roller with Pre-Bending.
(3) What are the specifications and styles of existing products?
We offer both light and heavy-type rolling machines with thickness capabilities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Furthermore, we can customize machines to meet specific customer requirements, such as smaller rolling diameters or specialized applications for industries like oil pipes, wind towers, and loaders.