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| Type: | Rolling Machine |
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Introducing the state-of-the-art CNC 4 Roll Hydraulic Steel Plate Bending Machine-your ultimate solution for precise and efficient metal forming. This automatic sheet metal roller bender is expertly designed to handle a variety of materials, including iron, aluminum, and steel, offering unparalleled versatility. Ideal for bending rolls, pipes, and tubes, this machine ensures flawless rolling, forming, and pressing, streamlining your manufacturing process and elevating your production capabilities.
Our four roll hydraulic plate bending machine is globally celebrated as the epitome of speed, safety, precision, and ease of use across all available ranges. This state-of-the-art, fully hydraulic 4-roll bending machine is equipped with pre-bending capabilities. It boasts roll lengths up to a staggering 6,000mm and can handle plate thicknesses up to an impressive 150mm.
This Advanced Design Offers Unparalleled Benefits:
(1) The plate is introduced horizontally, eliminating the tilting required in three roll double pinch machines.
(2) Instantly squares the plate against the back roll, significantly reducing the risk of mis-matched end conditions.
(3) Requires space only on one side of the machine, simplifying installation and operation.
(4) The clamping roll ensures reduced flat-end by precisely gripping the edge at tangent points of the top and bottom rolls, enhancing pre-bending efficiency.
(5) Rolls a cylinder faster with just one position needed for each side bending roll, making it the quickest machine for this task.
(6) Completes the entire cylinder, including pre-bending of the edges, in just one pass if within suitable capacity.
* No need to pre-bend both ends before rolling the entire cylinder, unlike with a 3-roll system.
* Unlike a 3-roll single pinch, there's no need to remove, turn, and re-insert the plate.
(7) This four roll system is 50-80% faster and more productive compared to any three roll style machine.
(8) Ideal for CNC operations due to superior control, as the plate remains clamped between the top and bottom rolls until the part is complete.
The Four Roll Design Is Highly Recommended For Clients Who:
1. Desire to leverage CNC operations with reduced reliance on operator skill.
2. Seek consistent, high-quality rolled products.
3. Aim for enhanced productivity and increased profitability.
4. Require precise accuracy and significant quality improvements.
5. Need handling equipment for larger plates and are concerned about production efficiency or safety.
6. Are new to plate rolling and need the simplest, most user-friendly equipment to operate.
1. Exceptionally resilient structure precision-machined using advanced CNC control systems.
2. Powerful dual hydraulic motors coupled with planetary gear units for smooth rotation of the two central rolls.
3. Robust rolls that are both hardened and meticulously polished for enhanced durability.
4. Convenient separate control desk mounted on wheels for easy maneuverability.
5. Effortless hydraulic shoulder opening controlled directly from the control desk.
6. Precise hydraulic inclination of lateral rolls for conical bending, operated from the control desk.
7. Advanced numerical control system for seamless automatic production.
8. Innovative roll movements on swing guides designed to minimize flat sections.
9. Versatile enough to roll tubes, tube segments, rounded boxes, ovals, and various other shapes.
10. Rolls rotate on high-resistance, self-aligning bearings for optimal performance.
11. Expertly engineered Rolls Cambering to prevent reel and barrel effects, enhancing bending precision and performance.
(1) How long is the service life of your product?
The service life of our 4 Roll Hydraulic Plate Bending Machine for Rolling Steel and Aluminum primarily depends on the skill and experience of the workers, as well as the daily operational hours. With proper maintenance according to the provided instructions, the machine can last up to 10 years. However, if the machine operates for 12 hours or more each day, the service life may be affected.
(2) What are the specific categories of your products?
We offer three main categories of roll bending machines: Mechanical 3 Roller, Hydraulic 3 Roller with Prebending, and Hydraulic 4 Roller with Prebending.
(3) What are the specifications and styles of existing products?
Our product range includes both light and heavy types of rolling machines. We offer machines with thickness capabilities ranging from 6mm to 150mm and widths from 1000mm to 12000mm. Additionally, we can customize machines to meet specific customer requirements, such as smaller rolling diameters and applications for oil pipes, wind towers, loaders, and more.
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